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GreenFactory Emirates: The Largest Indoor Farm In The World To Be Developed In Abu Dhabi

GreenFactory Emirates will develop an innovative indoor farming with the world's most advanced indoor growing system from The Netherlands

Barendrecht (The Netherlands) and Abu Dhabi (UAE)
September 22, 2020

A joint venture between GrowGroup IFS from Barendrecht (The Netherlands) and RainMakers Capital Investment LLC from Abu Dhabi (UAE) will build the largest indoor farm in the world in the desert of Abu Dhabi. The GreenFactory Emirates will produce 10,000 tons of fresh produce per year on a plot of 17.5 hectares and a cultivation area of 160,000 square meters.

GreenFactory Emirates will develop an innovative indoor farming with the world's most advanced indoor growing system from The Netherlands. It is a combination of vertical and flat farming and solves the normal cultivation restrictions due to extreme climates in regions as the UAE. The facility will involve numerous leading agro-technological companies in its construction as best of breed for each component will be sourced through top-tier Dutch companies. It is now possible to cultivate high-quality vegetables 100% pesticide-free, all year round and anywhere on the planet: “Quality of Holland – Local Grown.” From seeding, harvesting, processing to "ready to eat" products will take place under one roof.

The joint venture also plans to build other indoor farms in other regions of the world where extreme climates are a challenge to normal cultivation.

Water, Co2, and waste

The GreenFactory will be saving 95% of water consumption as opposed to standard methods of cultivation as well as reducing its Co2 footprint up to 40%. By growing fresh produce locally, GreenFactory Emirates will also contribute to reducing waste in various other areas. Its contribution to slowly reducing reliance on fresh foods imports will in turn reduce waste of produce occurring during the transport process while reducing logistical traffic.

Research and development

GreenFactory Emirates will include a built-in research and development component that will help ramp up the production beyond the 56 current varieties of lettuces, leafy greens, herbs, and kale. It will also optimize its production by collecting real-time data to inform future global expansion of indoor farming. With confirmed partnerships with GAAS Wageningen and Delphy in The Netherlands, GreenFactory will benefit from live feedback provided by some of the best students and Academia in the field.

Food security

Food security is high on the UAE’s agenda. The country aims to be number 1 on the Global Food Security Index by 2051. In 2019, the UAE ranked on the 21st place on the Index, jumping an impressive 10 places from number 31 in 2018. Boosting local production and creating an enabling environment for agri-tech is a top priority for the government. The UAE strives to become a knowledge hub with regards to food production in heat, high humidity, and high salinity soil. The private sector (supermarket chains and the hospitality industry) has also set ambitious targets for itself in order to sell more local produce.

Partnership

The partnership between GrowGroup and rainMKRS is initiated and a result of an introduction made by the Embassy of the Kingdom of The Netherlands in the United Arab Emirates and the Monarch Group which has played an instrumental role in seeking opportunities and nurturing relationships.

Expo 2020 Dubai

The total project amounting to 650M AED (150M EURO) is planned in different phases in 3 years. Phase 1 will be operational before Expo 2020 Dubai in October 2021, so GreenFactory Emirates can show the world its innovations. A kick-off for more similar projects and innovations worldwide.

GrowGroup IFS

GrowGroup IFS (Innovative Farming Solutions), founded by CEO John Breedveld in Barendrecht in The Netherlands, is specialized in developing indoor farming based on the most advanced Dutch innovative farming solutions, especially in regions where normal cultivation is restricted by extreme climate and or limited space.

rainMKRS Capital Investment LLC

With offices in Abu Dhabi (UAE) and Montreal (Canada), rainMKRS is an entrepreneurial catalyst co-founded by a group of Emirati and Canadian entrepreneurs. Led by Mohamed Jouan Al-Dhaheri, Sultan Al-Nassour, Sebastien Leblond, and Jonathan Mérineau Gosselin, rainMKRS brings together the world’s most impactful companies and projects in the food and agriculture sector and UAE’s economic, educational, and investment stakeholders. rainMKRS’ objective is to help bridge the gap between these stakeholders in order to accelerate the progress on critical and strategic components in support of the UAE desire to achieve food security.

GreenFactory Emirates is its first of many initiatives in the field.

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First Indoor Basil Harvested In Delphy Improvement Center

Meulendijks has been working on the development of practical cultivation knowledge for Vertical Farms. Growth factors such as climate, light and irrigation can easily be varied in the test chambers.

The first batch of indoor-grown basil was harvested at the Delphy Improvement Centre. Since May, Lisanne Meulendijks has been working on the development of practical cultivation knowledge for Vertical Farms. Growth factors such as climate, light and irrigation can easily be varied in the test chambers.

Because of this flexibility, experiments can be conducted to see how cultivation in a Vertical Farm can be optimized. The focus is on analyzing the plant’s growth process. In a Vertical Farm, the plant influences its own growing environment relatively strongly which creates a microclimate around the crop that deviates from the controlled climate in the chamber.

Lisanne in the climate chamber

Cultivation factors

The degree of exchange between these climates depends on the design of the Vertical Farm. In order to fully utilize the potential of a Vertical Farm, optimization of the growth recipes should be based on this principle, because it is ultimately the microclimate that controls the growth of the plant.

By approaching the research from this angle and looking at the effect of the different cultivation factors on the plant, it is possible to formulate growing advice that is specific for different Vertical Farming facilities.

Light intensity

The first experiment looked at the effect of increasing light intensity on the growth of basil, in combination with testing different types of substrate. By using sensors on and around the plant, the growth was closely monitored and could be linked to the microclimate between the crop and the macro climate in the cell. This led to interesting and tasty first results, says Lisanne.

Investigating business questions

The graph shows the relation between increasing light intensity and annual production: the more light, the steeper the curve, the faster the plants growth. The fact that the plant grows faster with more light is of course nothing new.

What makes these results interesting is that each growth curve can be expressed in a formula and the error margin around the curves is small, Lisanne explains. This is because the growing conditions within a Vertical Farm are completely under control. Cultivation practices can then be optimized using the formulas behind these kind of curves.

It becomes possible to formulate answers to questions such as: “How does an investment in extra light affect my yield? How many days after germination is best to harvest to maximize my yield?”

These are important business aspects for production. "Through our application-oriented research, we develop knowledge that responds to these kinds of practical questions."

Fresh weight of the basil plotted as a function of light intensity and days after germination.

This experiment is part of the Fieldlab Vertical Farming South Holland project. This project has in part been made possible by the European Fund for Regional Development of the European Union and a contribution from the Province of South Holland.

For more information:  
Delphy
www.delphy.nl

Publication date: Wed 15 Jul 2020

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