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LEDs For Vertical Farming: Buying Guide For Lights
LEDs For Vertical Farming: Buying Guide For Lights
Posted on June 13, 2017
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Big Changes in Vertical Farming!
It’s easier than you think to pick the right lights for your vertical farm.
Trying to figure out the right LED lights to buy can be an overwhelming experience. There are more specs, stats, and engineering minutiae packed into product pages for LED lights than anyone running a business should have to parse through.
This article is for people who want to start their own indoor vertical farm and it’s going to drill down on the important characteristics of the lights for a business. In other words, this isn’t an exposition on the science or engineering of LEDs – despite what LED manufacturers would have you believe, you don’t need to geek out to get this right and you don’t need “cutting-edge technology.” In fact, what I want to do is try and cut through all the science and marketing-speak and put this in terms of the factors that will influence a practical business decision.
For perspective, the conclusions drawn from this piece are from a very small farm and are probably only applicable to farms costing less than $1 million (and maybe not even all of those). Once you go beyond that, some of the business decisions change. I recognize this.
I’d also note, that for our business, we’ve always had more success with going out and getting things done than staying home and planning/optimizing. These conclusions also reflect that. But hey, we’ve been making money selling our produce while people that started at the same time as us are still at home fiddling with their systems.
Before we get started, this article gives a good overview about what makes LEDs great, but my understanding of commercial lighting has increased exponentially since it was first written.
If you would like to get into the science behind this, I’d recommend the book LED Lighting For Urban Agriculture by Toyoki Kozai.
Our Test
GE, Philips, and Total Grow lights are all used in commercial farms and all come highly recommended. By using these lights, we knew they were vetted for quality and the reputation of the brands meant that we wouldn’t have to worry if their spec sheets were accurate.
For background – when selecting these lights, our plan was to originally grow a range of plants including microgreens, lettuces, and herbs and we got the same lights (***this is not what you would do if you knew what you were buying for – we were at a different stage in our business model when we made that choice***) for all of them. With these plants in mind, we knew that for everything but the neediest herbs, we wouldn’t need to go over 400 μmol/sec/m2 (this is a measure of photosynthetic photon flux per unit area, often abbreviated as PPF and is the most important metric for determining the quality of lights) and that staying lower would be better for the micros and more efficient for the lettuce.
We did 2 test runs of different loose leaf lettuce blends, started from seed under the Philips lights before finishing them off under the different brands. We controlled for light height, light amount (daily light integral)*, humidity, temperature, duration, and feeding times.
To start, here are the lighting profiles for our layout provided by the vendors.
Philips
GE
Total Grow
*While the DLI’s were slightly different, we took this difference into account when evaluating the overall values of the lights across different factors.
Yield
For us, this was the most important factor. We wanted to know if any of these lights lead to more (or better looking) food.
After harvest, we weighed our lettuce from each of the three systems and found… that the Total Grows had a small edge. The microgreens under the Total Grows looked a lot better too but we didn’t measure that accurately. As part of this, we’d also included some cheapo LEDs that were only 6000k in the experiment, though not with as many controls in place. While all three name brand lights looked better than the yields from these lights, it wasn’t by much.
Cost
This was our second most important consideration for obvious reasons. Here are the list prices for the lights we looked at (and as with anything, when you go commercial, there’s some wiggle room):
Philips: $121+/light, $726/shelf. These are the Gen 2 lights and they can be had for slightly less than this number, but you also have to buy female connectors and wiring. The price noted here reflects that.
GE: $349/light, $698/shelf. This includes clips for hanging them, jumper cables, and the pre-wired plug. And remember, these are 8 feet long.
Total Grow: $32/light, $1050/shelf. In addition to the lights, you are also paying for the socketed cord the lights plug into and you can get hanging infrastructure that I did not include the cost of here because I didn’t end up needing it.
And of course, expect to add at least another $50-$100 for shipping each product depending on how many of these you get.
Warranty And Expected Lifetime Hours
The warranty is the more important thing here in my opinion because it is what the company is actually willing to put money behind, but each are important.
Philips: 3 year warranty. 25,000 hours at 100% efficiency that gradually drops after this point (this might be true of the other lights tested, but only Philips mentioned it).
GE: 5 year warranty. 36,000 hours.
Total Grow: 5 year warranty. 50,000 hour service life.
Energy Efficiency
This turned out to be an incredibly important factor in my decision. My farm is built inside of a refurbished garage and is limited to the breaker that was already installed: 15 amps. That means I had to be able to run the whole farm on around 11 amps (both because wattage fluctuates and because I run a space heater when the exhaust fan kicks on below certain temperatures). So, the lower the amperage draw, calculated by dividing watts by volts, the greater the area I could light at a given level
The below measurements are in joules/second which is a good approximation for watts. It also applies to 1 light for each of these brands, not what is needed to light our whole shelf.
Philips: 2.17 µmole/J (x6 lights needed for our grow space)
GE: 2.33 µmole/J (x2 lights needed for our grow space)
TotalGrow: 1.3 µmole/J (and remember, we need at least 30 of these for the grow space). Another thing to note with these lights is that the housing heated up noticeably more than the other brands.
However, all of these lights were so efficient that it didn’t actually end up mattering for my space. That calculus changes the more lights you have.
Ease of Use
This ended up mattering probably a little more than it should for us compared to a mature venture. The reason for this is because we knew we were going to be moving stuff around, just kind of playing and making frequent adjustments. No one wanted to waste time fiddling with everything and more flexibility means more testing and iterating is easier down the road.
Philips: You have to wire these things yourself, which takes less than 10 minutes/light but has a learning curve that’s steeper than I would have liked requires some basic tools and a soldering iron. You could do it without the solderer, but I feel much more confident in the wiring with it. One thing to take into account when buying plugs, try and get ones that will all fit on your power strip. We didn’t think that far ahead and have some wasted outlets as a result.
We hung these with s hooks from the frame. I only feel ok about how secure they are. When we re-do the space, these will get directly mounted onto the shelves and will eliminate this problem.
GE: Super easy. Just unpack and plug in. We used s hooks into the mounting clips for these as well. That’s definitely not how they were intended to be used but we wanted to be able to move everything around and that would have been too hard if we screwed or nailed these things into our shelves (which even being able to do is another benefit of building your own shelving).
Total Grow: So you have to unbox a lot more lights which added a negligible amount of time but was still a bit of a pain. And if we were covering 10k square feet instead of 130, it might be an actual factor in terms of costing a few hours of pay to do. And once that was done, we had a rather unwieldy socketed cord to maneuver into place. This would have been much easier if we would have used their custom built mounting option (that they suggested and was well worth the price, we just switched our grow site dimensions too far along in the process) so that’s no fault of their design. Overall, not as easy as the GE lights, but definitely easier than the Philips ones.
Feeling/Durability
Philips: These have nice metal frames and thick plastic protecting the diodes and overall feel very good although one of mine buzzes loudly. I don’t know if that’s because of mishandling from previous projects, bad wiring (it was purchased and used before the others), or a fault in manufacturing.
GE: These are made of a thick plastic and overall feel a lot less durable than the Philips or Total Grow lights. I wouldn’t quite say they were fragile though. Also, being 8 ft long, they have a slight bow when not properly supported.
Total Grow: Wow. These blew me away with how solidly they were put together. In terms of durability from dropping or water, I have the most confidence in these lights by a significant amount.
Company
Philips/GE: I ended up ordering both of these through Hort Americas. Hort Americas has great customer service and worked with me to get detailed product information and talk me through the right products for my farm. They had helpful alternative suggestions and cost saving ideas.
TotalGrow: TotalGrow (Venntis Technologies) gave me some of the best customer support that I’ve ever received in my life. They will work with any farm to customize their spectrum and setup for the space and help you with your design process.
Conclusion: I would definitely encourage either ordering from Hort Americas or TotalGrow as opposed to some other web site.
Overall
To keep this from wandering too much more, I ended up choosing the GE lights for cost and energy use reasons. The fact that they were easy to install was icing on the cake.
The results of the yield test lead me to another conclusion. Pretty much any home grower or someone looking to just get a system going and tinker with it will be set with shop lights of the right spectrum. Small commercial growers should probably get a dedicated horticultural bulb, but probably don’t need to worry too much about getting the latest and greatest, because really, despite the hype, it didn’t end up making a huge difference.
I also know that the company that manufactures the TotalGrow lights has improved both the cost, energy use (by 10%), and output (10-25%) of their product so I expect them to be a much better option once their new generation of lights is out.
However… if you were to drastically increase the scale of your facility beyond what we did at Rosemont, the calculus changes. The minor yield differences suddenly start equalling thousands of dollars/year. Same for the increased electrical cost.
Still, even at that scale, I think you would be fine with any of the lights mentioned. Probably the most important factor would be the best bulk buy price you could negotiate with your distributor.
Helpful links:
https://fluence.science/science/how-to-compare-grow-lights/
http://hortamericas.com/catalog/horticultural-lighting/arize-lynk-ge-led-grow-lights/
Buy Philips GreenPower LED Grow Lights
http://totalgrowlight.com/products/broad_grow_bulb.html
From Forgotten WWII Tunnels To Urban Farm: Q&A With Growing Underground
From Forgotten WWII Tunnels To Urban Farm: Q&A With Growing Underground
by Brittany Lane - Photo from Growing Underground
Today, miles of empty tunnels run beneath the streets of London. The government constructed them over one hundred feet beneath the surface to serve as shelter during the air raids of WWII. However, after the war, many of these tunnels were left abandoned. Funding to convert them into tube lines ran dry.
Over time, the spaces took on various identities – from the storage of government documents to temporary accommodations for Caribbean immigrants. One of the more recent applications, though, is breathing new life into a space once associated with a dark history.
Growing Underground grows fresh micro greens and salad leaves in one of these quiet tunnels beneath the bustling streets of Clapham, South London. A combination of hydroponics and LED technology, the closed-loop farm grows crops year-round in a controlled environment with no pesticides. Due to hyper-local production, the team boasts that the produce can be in your kitchen within four hours of being picked and packed.
Unreasonable visited the underground farm and spoke with Steven Dring, co-founder of Growing Underground, about discovering the potential of urban farming and unleashing a degree of belligerence to make it succeed.
So, take me back to your corporate life. I want to hear a little bit about your journey and various work experiences along the way.
S: I worked for a PLC for 17 years, joining as a 20 year old. Literally, I was being promoted year after year. They then paid for my education as well, so there was all this buy-in and gratitude. They were a great employer in that sense. It was just the fact that I changed in terms of my views on sustainability and my views on where we were going as a planet. So as I was changing, the bits within the business that really didn’t sit with me just became more pronounced.
I can remember the moment when I sat in my office and I received a letter that said, “Your pension matures in 2039,” and I thought, no it doesn’t! That was a catalyst. So yeah, I quit.
I heard something about a suit-burning party…what was that all about?
S: That entailed me bundling all my suits together – leaving only a brown one for summer, a dress one for black tie, and a blue one for the city. Everything else got carried to a big oil drum that was in our garden, where we burned leaves and things like that. I may have had an alcoholic drink in my hand and, yeah…I put on an accelerant and enjoyed the flame.
Tell me about how Growing Underground got started.
S: Richard, my business partner, and I literally grew up in villages next to each other, right in amongst agriculture on the edge of the city where the countryside starts. So we knew about farming and agriculture and the pressures of that.
Did you know anything about this type of growing or farming?
S: Not at all. Years later, when Richard moved to London, this idea evolved. Usually on Friday nights, Rich would come down near where I lived and we’d go to a local pub and end up arguing for hours. We had many conversations about the democratization of energy and water scarcity and growing populations – we were that boring in the pub.
We are taking a space that really had a lot of negative connotations and turning it into something much more powerful. Tweet This Quote
But when Richard said there’s this thing called vertical farming, we looked into the academia behind it, and it stacked up. This was opening my eyes at a time when I was thinking I needed to do something different. One night in the pub it was, OK, let’s stop talking about it, and let’s do something about it. And Richard said, well can you actually try and throw that into a business case?
But what became apparent at that point was that we knew sod all about growing. We needed to get somebody around us. We found an LED supplier in Finland just from Google research, and next thing you know, a guy named Chris came through. He went back to his wife in Yorkshire and said, these guys are trying to build a farm underground. And she just thought it was a massive wind-up. But, we brought Chris in as a founder of the business within two weeks of taking the whole thing seriously.
So what gave you the courage and passion to just go after this?
S: I think the reason to go at it was the business case. We did two years of planning and research to understand the market and spent sleepless nights going to talk with the traders down at the food market. We sat in the British Library reading reports to understand fresh produce. It was a case of right, if we’re going to ask people for a million pounds for an idea, then we kind of need a fairly robust business plan. So, that’s what we did – two years of business planning.
I’d always made profit for people all my life. I thought we could affect the most change by showing everybody the financial dividend and a reason to invest in this market, as well as all of our sustainable and social goals we wanted to achieve. I thought we could do both and do things quicker if we weren’t a not-for-profit. Richard and I argued about it, and we struggled with all of that to start, but then I won the argument.
If we can show people that you can invest in a sustainable venture and make a return, and you’ve got a social and sustainable dividend as well, then shouldn’t we all be doing that?
Tell me a brief history about these tunnels. They have clearly undergone a massive transformation from a previous time in human history.
S: It was built as a WWII air raid shelter. I think the plans were drawn up in 1939, and they were finished building in 1941. You look at the engineering that’s gone on down here – the blood, sweat and tears it would have taken to build this space, and then the fact that it housed people whilst London was being bombed – it’s kind of mind-blowing what took place.
We need to show the investment community that sustainable businesses are the future. Tweet This Quote
I struggle to get my head around the concept of being housed down here with 8,000 other souls. It’s gone through a strange life, this building. Then, it sat here empty. We are taking a space that had a lot of negative connotations and turning it into something much more powerful.
When you discovered the tunnels, do you remember realizing the potential opportunity here? What did that feel like?
S: I remember the phone call to the guy at Transport for London when I said we want to meet and rent your tunnels. He was like, “You can’t do a nightclub.” We said we don’t want to; we want to build a farm. And I think at that point he was like, what? He literally came out a couple of days later and met us. They were really forward thinking and supportive.
Tell me more about the space you’re using for farming down here.
S: So we’ve got a huge space, at least 70,000 square feet, and we’re using a tiny portion of that so far. The good thing for us is expansion is just building another section of farm. I don’t need a new building. This came from Chris and other advisors around us saying, if you are going to do this, you need to do it on a commercial scale. Otherwise, you’re just going to be a market garden. Like, you really need to be able to get your economics right. So that was the reason for going somewhere big like this.
The four levels of the underground farm. Photo from Growing Underground.
Right now, we grow on four layers. When we’re maxed out, it’s going to be a couple of hectares of growing space down here. And then it’s two linear tunnels: one would have been the northbound tunnel and the other the southbound tunnel (each a half kilometer long) if they ever turned it into the tube. That’s what’s was genius about the build, actually, the fact that they realized the war was going to be over one day, and they would turn it into a tube line. They never did because they never found the money, so we turned it into a farm.
Can you give me a brief overview of how this whole process works?
S: It’s really easy. You throw around some seeds, stuff grows, and we sell it. It’s just very straightforward. A substrate, which is a recycled carpet, acts as our soil. The guys scatter the seeds on there in a uniform way. Then, we take that product and put it into propagation, which is basically just high humidity in the dark. That acts like the product is underneath the soil, so we just recreate that environment, keeping it a constant 25-30 degrees Celsius.
From there, the roots start to take hold in the substrate. At that point, we move them underneath the lights, and they stay under the lights from 6-20 days, depending on what you’re growing. Then, it comes out for cutting. We pack it, put it in the fridge, and it goes out 4-12 hours later.
Packing micro greens and getting them ready to distribute. Photo from Growing Underground.
So that’s the process. We take LED lighting and hydroponics, put them together, and use them to grow fresh produce. Hydroponics has been around since the Roman times if not before. In the 70s in this country, it was perfected as a commercial and efficient way of growing crops. And so we’ve not really done anything revolutionary apart from all that’s evolved in LED lighting.
Where does the produce go when it’s packed and ready?
S: At the moment, it goes into the wholesale markets, and that goes out to thousands of restaurants across London. We currently have an online offer as well and one at a farmer’s market. In the future, there will be retail offers, which is the large mover of produce.
And what types of micro greens do you grow?
S: We actually grow a mix of micro greens and baby leafs. So baby leafs are like mizuna, pea shoots, and red oak lettuce – all leafs that you find in a standard pack of salad. Then, for the micro herbs, we grow fennel, green and red basil, coriander, celery, and parsley. Chefs like them because you’ve got real intense flavors, but they don’t dominate the plate.
Micro greens up close. Photo from Growing Underground.
How does it compare to other produce? What makes it stand out from anything these chefs have used before, for example?
S: What makes us stand apart from our competitors is the speed of transit to get produce to the market. By the time it gets to the customer, it still has its intense flavor, and the shelf life is longer. The chefs like the security of the supply chain. It’s secure because of where we grow it, but it’s also the consistency. Because of this environment, there aren’t variations in quality.
The game changer for us will be when we start to put a product through retail and hit volume. That’s when we start to get to more ubiquitous and affordable products, which is what you want to be able to do in terms of feeding more people. Not everybody eats micro herbs. I don’t take a pack of 30 g of coriander home on an evening and use them, you know – that’s a lot of coriander.
London’s going to have another 2 million people by 2025 alone. We have to feed them. Tweet This Quote
But when you start putting that into retail and supplying to the masses, then you can affect more change. Then, we start taking food production from the rural into the urban environment. But we’re never going to do that with just micros. We’re trying to do something quite noble in terms of food production, but the product we grow at the moment goes to high-end chefs and catering. Inevitably, there’s a massive dichotomy between the two, so we have to be honest about the fact of where that product is going now.
Why have urban farms? Why is it so important to have farms underneath London?
S: So there are loads of reasons for urban farms. The first one, the argument that Richard and I started with, is the growing population. The UN says there’s going to be billions of people by 2050, and London’s going to have another 2 million people by 2025 alone. We have to feed them. Where is the energy going to come from? Where is the water going to come from?
Then, you look at agriculture. Actually, we can get yields up and do it sustainably. It’s just a case of taking all the best practices from agriculture and saying, well we don’t want agricultural runoff, and hydroponics uses 70 percent less water. So that was the case for urban farms.
But then, you get the locality of it. In terms of proximity to the distribution markets, it’s right on your doorstep. You not only have the connection with the local community and the creation of jobs, but you also have a connection between grower and consumer. Over the long term, things like salads can grow really close to where they’re consumed, freeing up the rural environment to produce food for a growing population.
Tell me about the struggles.
S: Many times a day, I think that I don’t know how to do this. There are many different struggles you go through. I think elements of the bureaucracy are always a challenge, and attracting investors to an emerging sector is always a challenge, and they cause you frustration. But you have to have a certain amount of belligerence to say, “We’re going to build a farm in a tunnel, and that’s it.” Rich and I sat on many occasions and just said, yeah, just be belligerent about it.
What do you hope your business will do for future generations?
S: I’d like to see us expand our operations into many different areas in the UK and other geographies. I’d like to see us have an impact in terms of job creation, and I’d also then like to show that investing in the sustainable sector is right and good. We need to show the investment community that sustainable projects and businesses are the future. I think once they get on board with that, then change will happen a lot quicker.
We’re using food as something to break down barriers and engage in your local community. Tweet This Quote
We are pushing back against something that’s really significant in terms of global climate change, sustainability, and just socially how we treat each other. We’re using food as something to break down barriers and engage in your local community, rather than just being a producer in the middle of nowhere, and your produce ends up on a shelf in front of me in a supermarket. We’re trying to change all elements of that.
So entrepreneurship is hard. The food industry is also hard to break into. How do you wake up every day inspired to keep going for it?
S: At the start, what got me out of bed every day was how terrible the food system was. Now, it’s possibly a belligerence to make it a success – whether it’s about job creation, the social end of the business, or the financial dividend. I think it’s something about wanting to make sure you affect the change you want.
You have to have a certain amount of belligerence to say, we’re going to build a farm in a tunnel. Tweet This Quote
We don’t take no for an answer, and we are stubborn. But a thing someone said to me ages ago was that obviously you’re going to have competitors. Just make sure they know you’re having way more fun than they are. And I was like, yeah, that’s the attitude to embrace. You have a choice of an attitude in the morning when you wake up. You can go at it being a miserable sod, or you can go at it saying, “Well, OK, let’s do it!”
So, yeah there’s belligerence, but there’s also a great group of people to pick you up when you’re having a bad day, who you can have a laugh with, and who are trying to do something different in the right direction.
This company participated in Unreasonable Impact created with Barclays, the world’s first multi-year partnership focused on scaling up entrepreneurial solutions that will help employ thousands while solving some of our most pressing societal challenges.
LumiGrow Brings Smart Horticultural Lighting to FreshTEC Expo
LumiGrow Brings Smart Horticultural Lighting to FreshTEC Expo
McCormick Place, Chicago, USA – June 13, 2017 – LumiGrow Inc., the leader in smart horticultural lighting, will be premiering their LED lighting and software suite at this year’s United FreshTEC Expo for the first time in Chicago on June 13th to 15th.
“United FreshTEC is the only show focused on innovation in fresh foods technologies, so we feel it’s crucial to be present so growers have a trusted lighting resource to engage when considering new technologies,” explains Jay Albere, VP of Sales and Marketing at LumiGrow. “Light has such profound ability to boost food production performance, that when growers adjust other variables it’s always important to discuss how these changes will affect your lighting strategy. We’re really here to be a resource for growers looking to maximize their production potential.”
The United FreshTEC Expo highlights technologies beyond LED lighting automation, addressing other operational automation strategies, field harvesting and packing technologies, supply chain management, and food safety.
LumiGrow is located at the FutureTEC Zone, an area dedicated to the most innovative solutions for improving operations, tools, and services. “Our LumiGrow lighting specialists look forward to answering any questions you may have, and give guidance as you implement advanced technologies into your operation.” says Jay Albere. “Feel free to visit us at Booth FTZ48 and we’ll be happy to speak with you.”
About LumiGrow Inc.
LumiGrow, Inc., the leader in smart horticultural lighting, empowers growers and scientists with the ability to improve plant growth, boost crop yields, and achieve cost-saving operational efficiencies. LumiGrow offers a range of proven grow light solutions for use in greenhouses, controlled environment agriculture and research chambers. LumiGrow solutions are eligible for energy-efficiency subsidies from utilities across North America.
LumiGrow has the largest horticultural LED install-base in the United States, with installations in over 30 countries. Our customers range from top global agribusinesses, many of the world’s top 100 produce and flower growers, enterprise cannabis cultivators, leading universities, and the USDA. Headquartered in Emeryville, California, LumiGrow is privately owned and operated.
For additional information, call (800) 514-0487 or visit www.lumigrow.com.
Vertical Farming Gets Real: Bowery Farming Raises $20M For Its 'Post-Organic' Warehouse Farm
As indoor farming goes from fantasy to reality, Bowery Farming raised $20 million for its “post-organic” vertical farm from a group of investors, including General Catalyst, GGV Capital and GV (formerly Google Ventures), better known for betting on technology than on agriculture.
Vertical Farming Gets Real: Bowery Farming Raises $20M For Its 'Post-Organic' Warehouse Farm
Amy Feldman , FORBES STAFF - I write about entrepreneurs and small business owners.
As indoor farming goes from fantasy to reality, Bowery Farming raised $20 million for its “post-organic” vertical farm from a group of investors, including General Catalyst, GGV Capital and GV (formerly Google Ventures), better known for betting on technology than on agriculture.
The new financing, announced this morning, brings Bowery’s total take to $27.5 million. The company declined to disclose valuation, but it’s clearly a big bet on something that for many years had been little more than a dream. “We are a tech company that is thinking about the future of food,” says Bowery’s co-founder and CEO Irving Fain.
Bowery’s indoor farming – its first farm is in a Kearny, N.J., warehouse – relies on proprietary computer software, LED lighting and robotics to grow leafy greens without pesticides and with 95% less water than traditional agriculture. By locating near cities, indoor farms, like Bowery’s, can also cut the transportation costs and environmental impact of getting food to an increasingly urban population. And by controlling its indoor environment, Bowery can produce its greens 365 days a year. The result: Bowery can produce 100 times more greens than a traditional outdoor farm occupying the same-sized footprint.
With the global population rising at breakneck speed, farmland shrinking, and increasing numbers of people moving to urban areas, the idea of creating vertical farms in cities that would produce food more efficiently has long been a dream. Dickson Despommier, an emeritus professor of biology at Columbia University, had long promulgated this idea (as I wrote about a decade ago in Popular Science). But it’s only recently that technological advances in both data analytics and LED lighting have allowed such an approach to be done at scale.
“We think the industry is more or less near an inflection point,” says GGV managing partner Hans Tung. “It is no longer just a pie-in-the-sky theory. It has the chance to scale in the next five years.”
Fain, 37, who started his career as an investment banker at Citigroup, ran marketing at iHeartMedia and co-founded CrowdTwist, which provides loyalty marketing software for major brands, before turning to food. In October 2014, he teamed up with David Golden, who had previously cofounded and run LeapPay, and Brian Falther, who had worked as a mechanical engineer in automotive manufacturing. They began looking at the ways technology might enable better farming. “Industrialized farming is not sustainable,” Fain says. “I became really obsessed with how do you provide fresh food to those urban environments in a way that is more sustainable and more efficient.”
Bowery raised its first financing from First Round Capital, Box Group, Lerer Hippeau Ventures, Blue Apron CEO Matt Salzberg, and chef Tom Colicchio, whose restaurants Craft and Fowler & Wells have Bowery’s greens on the menu. The company has tried growing 100 different crops in its Kearney warehouse farm, and currently sells six varieties of leafy greens, including butterhead lettuce and baby kale, to Whole Foods and Foragers markets. Pricing is similar to organics, at $3.99 for a 5-ounce container.
Bowery isn’t the only one to try to do vertical farming at scale. Competitors including AeroFarms and Plenty United, which are also farming indoors with the capacity to produce millions of pounds of greens. AeroFarms has raised more than $100 million for its indoor farms, while Plenty United counts billionaires Jeff Bezos and Eric Schmidt among its backers.
Technological advances from data analytics to robotics have enabled vertical farmers to turn old warehouses and steel factories to new, agricultural uses. Bowery Farming uses its own BoweryOS proprietary software program to analyze millions of data points that can impact a plant’s growth rate or flavor. Meanwhile, all indoor farms have benefited from advances in LED lighting, which can mimic natural sunlight. Pot farmers have used LED lights to grow their plants, but relying on LED lighting for industrial-scale farming has only become possible as the cost has come down. “The fundamental change is what’s happened in LED lighting,” Fain says. “The cost of the fixtures dropped by over 85%, and the efficacy of the fixtures doubled, so what had been possible only in labs became possible in a commercially viable way. Without that trend, you couldn’t have done this.”
With the new funding, Fain says, Bowery plans to hire more people (it currently has just 12 employees), to set up additional farms (first in the tri-state area and then near other cities across the U.S.), and to move beyond leafy greens to other types of produce that could be farmed indoors. Longer term, the big opportunity may be further afield, in China and other emerging markets, where populations are massive, and food security is a hot topic. Says Tung: “This will scale beyond the U.S. to other emerging markets. It is definitely needed.”
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Philips Lighting Begins Largest LED Horticultural Lighting Project in The World
Philips Lighting Begins Largest LED Horticultural Lighting Project in The World
June 14, 2017
- LED grow lights will illuminate greenhouses occupying an area the size of 40 soccer pitches
- Project indicative of trend for large-scale horticultural LED lighting projects supporting domestically grown produce
Eindhoven, the Netherlands – Philips Lighting (Euronext Amsterdam ticker: LIGHT), a global leader in lighting, today announced that it will provide LLC Agro-Invest, Russia’s most innovative greenhouse produce company, with LED grow lights to support cultivation of tomatoes and cucumbers in greenhouses covering an area of more than 25 hectares (equivalent in size to about 40 soccer pitches). The project, which is the largest LED horticultural lighting project ever undertaken, will enable year-round growing, help boost yields - especially in the winter - and will save 50 percent on energy costs compared to conventional high-pressure sodium lighting. The project also underlines a global trend for large-scale LED horticultural lighting implementations that can support demand for locally grown produce.
Philips Lighting is working with Dutch partner Agrolux and Russian installer, LLC ST Solutions, which will equip greenhouses in Lyudinovo, Kaluga Oblast, 350 km south west of Moscow, during the next three months. Philips Lighting will provide ‘light recipes’ optimized for growing tomatoes and cucumbers, training services and 65,000 1.25m long Philips GreenPower LED toplights and 57,000 2.5m long Philips GreenPower LED interlights. Laid end to end, they would stretch 223 km, the equivalent of crossing the English Channel from Dover to Calais more than five times.
“We have a reputation for innovation on a large scale and LED grow lights are definitely the future. They deliver the right light for the plant, exactly when and where the plant needs it the most, while radiating far less heat than conventional lighting. This allows us to place them closer to the plants,” said Irina Meshkova, Deputy CEO and General Director, Agro-Invest. “Thanks to this technology we will be able to increase yields in the darker months of the year, and significantly reduce our energy usage,” she added.
“This LED horticultural project is the largest in the world. It will reduce the electricity consumed to light the crop by up to 50 percent compared with conventional horticultural lighting and uses light recipes designed to boost quality and crop yields by up to 30 percent in the dark period of the winter,” said Udo van Slooten, business leader for Philips Lighting’s horticultural lighting business. “Our grow lights are the perfect supplement to natural daylight so that crops can be grown efficiently throughout the year. The project also highlights a growing international trend to replace imports with domestically grown produce, reducing food miles and ensuring freshness,” he added.
About Agro-Invest
LLC Agro-Invest is Russia’s most innovative greenhouse produce company. Its 43 hectare modern greenhouse complex grows more than 15 varieties of vegetables with an annual production capacity of 25,000 tons. The company acts ecologically, collecting rainwater to water the plants which are pollinated by bees from special beehives within the greenhouse complex. The latter helps improve harvests by 20-25 percent. Protection of the plants is undertaken by natural biological methods. Since 2016, Agro-Invest has sold and marketed its produce under the “Moyo Leto.” trademark. The company works with all the federal trade networks in the Russian Federation and is expanding its operations.
About Agrolux
Agrolux is a worldwide supplier of assimilation lighting for horticulture. It is the biggest dealer in Philips LED horticultural lighting worldwide. It distinguishes itself based on advice, service and quality. It also produces its own luminaires and exports them to clients worldwide. The company’s broad knowledge, extensive experience and innovative technology, make it stand out as a leader in the horticulture sector. It combines good, honest advice with the fast and dependable delivery of lighting luminaires and parts. Established in 2002, Agrolux has grown in size and production numbers annually. Its employees come from diverse sectors within horticulture and offer a wealth of practical experience, providing the best advice and most efficient lighting for horticulture.
For more information on Philips horticultural lighting: www.philips.com/horti
For further information, please contact:
Philips Lighting, Global Media Relations
Neil Pattie | Tel: +31 6 15 08 48 17 | Email: neil.pattie@philips.com
Philips Lighting Horticulture LED Solutions
Daniela Damoiseaux | Tel: +31 6 31 65 29 69 | Email: daniela.damoiseaux@philips.com
About Philips Lighting
Philips Lighting (Euronext Amsterdam ticker: LIGHT), a global leader in lighting products, systems and services, delivers innovations that unlock business value, providing rich user experiences that help improve lives. Serving professional and consumer markets, we lead the industry in leveraging the Internet of Things to transform homes, buildings and urban spaces. With 2016 sales of EUR 7.1 billion, we have approximately 34,000 employees in over 70 countries. News from Philips Lighting is located at http://www.newsroom.lighting.philips.com and on Twitter via @Lighting_Press.
The Future of Farming May Not Involve Dirt or Sun
Farming uses copious amounts of water--70 percent of all freshwater consumed is used for agriculture, according to the U.S. Geological Survey, only about half of which can be recycled after using. It also requires huge swaths of land and, of course, just the right amount of sun. AeroFarms thinks it has a better solution.
The Future of Farming May Not Involve Dirt or Sun
New Jersey-based AeroFarms proposes a radical and more sustainable way to grow the world's food.
By Kevin J. Ryan Staff writer, Inc.@wheresKR
COMPANY PROFILE
COMPANY: AeroFarms
HEADQUARTERS: Newark, NJ
CO-FOUNDERS Marc Oshima, David Rosenberg, Ed Harwood
YEAR FOUNDED: 2011
MONEY RAISED: More than $100 million
EMPLOYEES: 120
TWITTER: @AeroFarms
WEBSITE: aerofarms.com
Farming uses copious amounts of water--70 percent of all freshwater consumed is used for agriculture, according to the U.S. Geological Survey, only about half of which can be recycled after using. It also requires huge swaths of land and, of course, just the right amount of sun.
AeroFarms thinks it has a better solution. The company's farming method requires no soil, no sunlight, and very little water. It all takes place indoors, often in an old warehouse, meaning in theory that any location could become a fertile growing ground despite its climate.
The startup is the brainchild of Ed Harwood, a professor at Cornell University's agriculture school. In 2003, Harwood invented a new system for growing plants in a cloth material he created. There's no dirt necessary--beneath the cloth, the plants' roots are sprayed with nutrient-rich mist. Harwood received a patent for his invention and founded Aero Farm Systems, so named because "aeroponics" refers to the method of growing plants without placing them in soil or water. The company, which sold plant-growing systems, was mostly a side project for Harwood and didn't generate much revenue.
In 2011, David Rosenberg, founder of waterproof concrete company Hycrete, and Marc Oshima, a longtime marketer in the food and restaurant industries, looked at the inefficiency of traditional farming and sensed an opportunity. The pair began exploring potential new methods and, in the process, came across Aero Farm Systems. They liked what Harwood had developed--so much that they offered him a cash infusion in exchange for letting them come on board as co-founders. They also proposed a change in business model: Rosenberg and Oshima saw a bigger opportunity in optimizing the growing process and selling the crops themselves.
Harwood agreed. The company became AeroFarms, with the three serving as co-founders. The trio bought old facilities in New Jersey--a steel mill, a club, a paintball center--and started converting them into indoor farms.
Today, each of the startup's farms features vertically stacked trays where the company grows carrots, cucumbers, potatoes, and, its main product high-end baby greens, which it sells to grocers on the East Coast including Whole Foods, ShopRite, and Fresh Direct, as well as to dining halls at businesses like Goldman Sachs and The New York Times. By growing locally year-round, the company hopes it will be able to provide fresher produce at a lower price point, since transportation will be kept to a minimum. (Currently, about 90 percent of the leafy greens consumed in the U.S. between November and March come from the Southwest, according to Bloomberg.) AeroFarms collects hundreds of thousands of data points at each of its facilities, which allows it to easily alter its LED lighting to control for taste, texture, color, and nutrition, Oshima says. The data also helps the company adjust variables like temperature and humidity to optimize its crop yields.
The result, according to AeroFarms, is wild efficiency: The growing method is 130 times more productive per square foot annually than a field farm, from a crop-yield perspective. An AeroFarm uses 95 percent less water than a field farm, 40 percent less fertilizer than traditional farming, and no pesticides. Crops that usually take 30 to 45 days to grow, like the leafy gourmet greens that make up most of the company's output, take as little as 12. Oshima claims that its newest farm, which opened in Newark in May, will be the world's most productive indoor farm by output once it reaches full capacity. Currently, AeroFarms' greens retail for around the same price as similar gourmet baby greens.
"Most farms don't have a chief technology officer," Oshima says. "We have a dedicated R&D center, plant scientists, microbiologists, mechanical engineers, electrical engineers. We've done our due diligence to create this."
To be sure, as innovative as AeroFarms might be, it's not exactly a practical solution for replacing the world's farms. One big problem is that indoor farming requires huge amounts of electricity, which is not only costly but also offsets much of the good done by preserving water because of the large carbon footprint it creates. AeroFarms acknowledges the drawback but says that it's working to address the problem. The company hired Roger Buelow, the former chief technology officer of LED lighting company Energy Focus, who helped design AeroFarms' customized LED lighting system. "That allows us to be much more energy efficient than anything else out there," Oshima says.
Another challenge AeroFarms faces as it tries to grow is simply scaling the necessary expertise to run these farms. Dickson Despommier, a microbiologist and professor emeritus at Columbia University, first started experimenting with vertical farming--a term that he's widely credited with coining--in 2000. Despommier says that successfully running a vertical farm requires extensive agricultural and process knowledge, which in the case of AeroFarms is provided primarily by Harwood. "Some people think you can just read a book and find out how to do this," Despommier says. "You can't."
That steep learning curve, he says, can create obstacles for companies in this industry. "The biggest issue is finding people who are qualified," he says. "Growers in particular are very hard to find. Who's training them? The answer is, very few places." In the U.S., the University of Arizona, University of California, Davis, and the University of Michigan are among the few institutions that offer courses in vertical farming.
At AeroFarms, that issue is magnified thanks to Harwood's patented growing medium. "No one has direct experience with this," Oshima says. Once the startup finds candidates it trusts to learn the growing process, it has to train them and teach them the company's more than 100 best operating procedures.
The company employs 120 people. It has raised more than $100 million to date, from firms including Goldman Sachs and GSR Ventures. Other companies, like Michigan-based Green Spirit Farms and California-based Urban Produce, also sell to consumers using vertical farming methods, though The New Yorker reported in January that AeroFarms had twice the funding of any other indoor farming company--even before its recent $34 million round.
AeroFarms sees its growing method as especially useful in areas where the climate might not be friendly to growing, or where water or land is sparse. The startup currently has nine farms, including locations in Saudi Arabia and China. It plans to reach 25 farms within five years.
"From day one," Oshima says, "this has been about having an impact around the world."
PUBLISHED ON: JUNE 14, 2017
Leading US Indoor Agriculture Firm Partners to Offer First-of-its-Kind Alternate Financing for Indoor Growers
Leading US Indoor Agriculture Firm Partners to Offer First-of-its-Kind Alternate Financing for Indoor Growers
Contain Inc partners with AmHydro, Bright Agrotech & CropKing to offer lease financing for indoor agriculture and vertical farming equipment
Our goal is to become the alternate finance provider of choice to indoor farmers” — Nicola Kerslake, Co-Founder, Contain Inc.
RENO, NV, UNITED STATES, June 13, 2017 /EINPresswire.com/ -- Indoor agriculture - the practice of raising crops in warehouses, containers and greenhouses using hydroponic, aquaponics and aeroponic techniques - is one of the fastest-growing parts of global farming. To date, indoor farmers have lacked the same access to capital enjoyed by their outdoor peers, and one of the industry’s leading firms, registered investment adviser Newbean Capital, is now focused on remedying that inequity.
It has launched an alternate finance arm, Contain Inc., its first offering is lease financing. “Our goal is to become the alternate finance provider of choice to indoor farmers”, said Nicola Kerslake, co-founder of Contain Inc.
The venture has partnered with three leading indoor agriculture technology providers to provide lease financing to their customers. For longstanding industry consultant AmHydro, it will offer lease financing for the Company’s Get Growing!™ greenhouse bundle packages. AmHydro has been designing and building innovative, hydroponic systems for over 30 years. It manufactures and helps to install food-grade growing systems for both small and large commercial operations. AmHydro offers systems for the small business entrepreneur up to the large multi-acre commercial suppliers of companies such as Whole Foods and Costco.
Contain Inc has recently arranged a five-year lease agreement for Bright Agrotech’s ZipFarmTM equipment at a 6.5% rate for MyChoice Programs, an East coast nonprofit that supports individuals with developmental disabilities to participate in their communities. As one of its innovative programs, it decided to transform a building into a vertical farm that could feed both the residents of its homes and the local community using Bright Agrotech equipment. Bright Agrotech designs and builds the most installed vertical farming technology in the world. They revolutionized the indoor farming industry with vertical plane growing tech, system controls and workflow designs that help hundreds of farmers be more productive.
Its newest partner - CropKing - a manufacturer and distributor of commercial greenhouse structures, hydroponic growing equipment, and supplies. Known for working with family farms, it has specialized in the business of controlled environment agriculture and hydroponic growing since 1982. It offers both bucket and NFT systems for indoor grows.
About Contain
Contain is an alternate finance business that works exclusively with indoor growers, those that are farming in warehouses, greenhouses and containers. It partners with industry-leading equipment providers to secure lease financing for indoor farming equipment, such as greenhouses, grow systems, controls systems and LED lighting. It also offers insurance through its partner at Interwest.
More Information
• Contain Inc. – contain.ag
• AmHydro – amhydro.com/financing
• Bright Agrotech – brightagrotech.com
• CropKing – cropking.com
• MyChoice Programs - mychoiceprograms.com
Nicola Kerslake
Contain Inc.
7756237116
Vertical Farming Startup Plenty Acquires Bright Agrotech to Scale
Vertical Farming Startup Plenty Acquires Bright Agrotech to Scale
California-based vertical farming company Plenty, previously See Jane Farm, has acquired Bright Agrotech in an effort to reach “field-scale.”
Bright Agrotech is an indoor ag hardware company that’s focused on building indoor growing systems for small farmers all over the world, in contrast to Plenty, which is aiming to become a large-scale indoor farming business and currently has a 52,000 sq. ft farm in South San Francisco.
“The need for local produce is not one that small farmers alone can satisfy, and I’m glad that with Plenty we can all work toward bringing people everywhere the freshest food,” said Nate Storey, founder and chairman of Bright Agrotech.
The move to acquire Bright Agrotech will give Plenty the breadth of expertise and intellectual property (IP) to scale with rapid speed, and is a natural move after a four-year relationship, according to Matt Barnard, cofounder and CEO.
“We have a great portfolio of system level IP. They have a great portfolio of component level IP,” he told AgFunderNews. “We’re getting a fire hose of demand from around the globe right now. This is an industry that is emergent, but the way to truly lift it off the ground is to do a whole set of things extraordinarily well.”
Bright Agrotech was founded in 2010 in Laramie, Wyoming, and sells a wide range of indoor farming equipment for indoor vertical farms as well as greenhouses along with smaller systems suitable for homes and business development tools – most of which are under the trademark brand “ZipGrow.”
The relationship between the two businesses started in 2013. Later Storey, the former CEO of Bright Agrotech, became chief science officer at Plenty in a part-time capacity in 2015 and went on to join the team full time earlier this year.
Barnard would not confirm to what extent Plenty already uses Bright Agrotech’s hardware in its farm, which consists of 20-foot high towers with vertical irrigation channels and facing LED lights. Leafy greens ready for picking end up looking similar to a solid wall of green.
Plenty claims to use 1 percent of the water and land of a conventional farm with no pesticides or synthetic fertilizers. Like other large soilless, hi-tech farms growing today, Plenty says it uses custom sensors feeding data-enabled systems resulting in finely-tuned environmental controls to produce greens with superior flavor.
Based on the West Coast, it plans to compete with the existing supply of greens from the salad bowl of California, by choosing premium seeds and catering growing conditions for optimal taste. Barnard says most greens growing in the field are bred to be hardy enough to last the 3,000 mile journey to the east coast and beyond.
He would not share specific growth goals for the near-term, but said that eventually they expect to be able to build two to six farms per month. The plan is to build these farms just outside major cities where retailers have distribution centers and real estate is more affordable. Barnard also said that an announcement about a major retail partnership is forthcoming.
Zack Bogue, an investor in Plenty through San Francisco venture capital fund Data Collective, agreed that the Bright Agrotech acquisition will help the startup scale. “By vertically integrating parts of their component supply chain, it will make the most efficient system out there more efficient,” he said.
Plenty claims to get 350 times the crop yield per year over an outdoor field farm. Or, as Barnard described, “It is the most efficient in terms of the amount of productive capacity per dollar spent, period.”
Plenty was the first indoor ag investment for big data-focused Data Collective, which participated in its $24.5m Series A in July 2016. “We’re pretty excited about that space because some of the hardest problems in agriculture are now lending themselves to an algorithmic or computational or applied machine-learning solution,” he said. But he added that the ability to scale was paramount, because scale is what allows data to be useful for machine-learning applications. “I came away feeling this was an endeavor that could truly achieve global scale pretty quickly,” he added.
Bogue said that though this match was a natural fit, he doesn’t expect more consolidation in the space.
Plenty has raised $26 million to date in a seed and Series A Round, both in 2016. The startup’s other investors are Innovation Endeavors , Bezos Expeditions , Finistere Ventures, Data Collective, Kirenaga Partners, DCM Ventures, and Western Technology Investment
Plenty Acquires Bright Agrotech to Globally Scale Impact of Local Farmers
Plenty Acquires Bright Agrotech to Globally Scale Impact of Local Farmers
Industry-leading technology will play crucial role in Plenty farms
June 13, 2017 - 09:00 AM - Eastern Daylight Time
SOUTH SAN FRANCISCO, Calif.--(BUSINESS WIRE)--Plenty, the leading field-scale vertical farming company reshaping agriculture to bring fresh and locally grown produce to people everywhere, announced the acquisition of Bright Agrotech, the leader in vertical farming production system technology. Bright’s technology and industry leadership combined with Plenty’s own technology will help Plenty realize its plans to build field-scale indoor farms around the world, bringing the highest quality produce and healthy diets to everyone’s budget.
“Plenty grows food for people, not trucks. By making us all one team and formalizing our deep and close relationship, with a shared passion for bringing people healthy food through local farming, we’re positioned in a way no one else is today to meet the firehose of global demand for local, fresh, healthy food that fits in everyone’s budget,” said Matt Barnard, CEO and co-founder of Plenty. “Everyone wins — the small farmer, people everywhere and Plenty — as we all move forward delivering local food that’s better for people and better for the planet.”
Bright has partnered with small farmers for over seven years to start and grow indoor farms, providing high-tech growing systems and controls, workflow design, education and software. Bright will continue its work, expanding its base of hundreds of farmers around the world.
“We’re excited to join Plenty on their mission to bring the same exceptional quality local produce to families and communities around the world,” said Nate Storey, founder of Bright Agrotech. “The need for local produce and healthy food that fits in everyone’s budget is not one that small farmers alone can satisfy, and I’m glad that with Plenty, we can all work toward bringing people everywhere the freshest, pesticide-free food.”
About Plenty
Plenty is a new kind of farm for a new kind of world. We’re on a mission to bring local produce to people and communities everywhere by growing the freshest, best-tasting fruits and vegetables, while using 1% of the water, less than 1% of the land, and none of the pesticides, synthetic fertilizers, or GMOs of conventional agriculture. Our field-scale indoor vertical farms combine the best in American agriculture and crop science with machine learning, IoT, big data, sophisticated environmental controls and the exceptional flavor and nutritional profiles of heirloom seed stock, enabling us to grow the food nature intended — while minimizing our environmental footprint. Based in San Francisco, Plenty has received funding from leading investors including Eric Schmidt’s Innovation Endeavors, Bezos Expeditions, DCM, Data Collective, Finistere and WTI and is currently building out and scaling its operations to serve people around the world.
Contacts
Plenty
Christina Ra
christina.ra@plenty.ag
High-Tech Farms Give A New Meaning To ‘Locally Grown’
High-Tech Farms Give A New Meaning To ‘Locally Grown’
Published: June 8, 2017 4:58 a.m. ET
This is the new urban farm
By Betsy McKay
Billions of people around the world live far from where their food is grown.
It’s a big disconnect in modern life. And it may be about to change.
The world’s population is expected to reach 9.7 billion by 2050, 33% more people than are on the planet today, according to projections from the United Nations. About two-thirds of them are expected to live in cities, continuing a migration that has been under way around the world for years.
That’s a lot of mouths to feed, particularly in urban areas. Getting food to people who live far from farms—sometimes hundreds or thousands of miles away—is costly and strains natural resources. And heavy rains, droughts and other extreme weather events can threaten supplies.
Now more startups and city authorities are finding ways to grow food closer to home. High-tech “vertical farms” are sprouting inside warehouses and shipping containers, where lettuce and other greens grow without soil, stacked in horizontal or vertical rows and fed by water and LED lights, which can be customized to control the size, texture or other characteristic of a plant.
Companies are also engineering new ways to grow vegetables in smaller spaces, such as walls, rooftops, balconies, abandoned lots — and kitchens. They’re out to take advantage of a city’s resources, composting food waste and capturing rainwater as it runs off buildings or parking lots.
“We’re currently seeing the biggest movement of humans in the history of the planet, with rural people moving into cities across the world,” says Brendan Condon, co-founder and director of Biofilta Ltd., an Australian environmental-engineering company marketing a “closed-loop” gardening system that aims to use compost and rainwater runoff. “We’ve got rooftops, car parks, walls, balconies. If we can turn these city spaces into farms, then we’re reducing food miles down to food meters.”
Moving beyond experiments
Urban farming isn’t easy. It can require significant investment, and there are bureaucratic hurdles to overcome. Many companies have yet to turn a profit, experts say. A few companies have already failed, and urban-farming experts say many more will be weeded out in the coming years.
But commercial vertical farms are well beyond experimental. Companies such as AeroFarms, owned by Dream Holdings Inc., and Urban Produce LLC have designed and operate commercial vertical farms that aim to deliver supplies of greens on a mass scale more cheaply and reliably to cities, by growing food locally indoors year round.
At its headquarters in Irvine, Calif., Urban Produce grows baby kale, wheatgrass and other organic greens in neat rows on shelves stacked 25 high that rotate constantly, as if on a conveyor belt, around the floor of a windowless warehouse. Computer programs determine how much water and LED light the plants receive. Sixteen acres of food grow on a floor measuring an eighth of an acre.
Its “high-density vertical growing system,” which Urban Produce patented, can lower fuel and shipping costs for produce, uses 80% less fertilizer than conventional growing methods, and generates its own filtered water for its produce from humidity in the air, says Edwin Horton Jr., the company’s president and chief executive officer.
“Our ultimate goal is to be completely off the grid,” Horton says.
The company sells the greens to grocers, juice makers and food-service companies, and is in talks to license the growing system to groups in cities around the world, he says. “We want to build these in cities, and we want to employ local people,” he says.
AeroFarms has built a 70,000-square-foot vertical farm in a former steel plant in Newark, N.J., where it is growing leafy greens like arugula and kale aeroponically — a technique in which plant roots are suspended in the air and nourished by a nutrient mist and oxygen — in trays stacked 36 feet high.
The company, which supplies stores from Delaware to Connecticut, has more than $50 million in investment from Prudential, Goldman Sachs and other investors, and aims to install its systems in other cities globally, says David Rosenberg, its chief executive officer. “We envision a farm in cities all over the world,” he says.
AeroFarms says it is offering project management and other services to urban organizations as a partner in the 100 Resilient Cities network of cities that are working on preparing themselves better for 21st century challenges such as food and water shortages.
The bottom line
Still, these farms can’t supply a city’s entire food demand. So far, vertical farms grow mostly leafy greens, because the crops can be turned over quickly, generating cash flow easily in a business that requires extensive capital investment, says Henry Gordon-Smith, managing director of Blue Planet Consulting Services LLC, a Brooklyn, N.Y., company that specializes in the design, implementation and operation of urban agricultural projects globally.
The greens can also be marketed as locally grown to consumers who are seeking fresh produce.
Other types of vegetables require more space. Growing fruits like avocados under LED light might not make sense economically, says Gordon-Smith.
“Light costs money, so growing an avocado under LED lights to only get the fruit to sell is a challenge,” he says.
And the farms aren’t likely to grow wheat, rice or other commodities that provide much of a daily diet, because there is less of a need for them to be fresh, Gordon-Smith says. They can be stored and shipped efficiently, he says.
The farms are also costly to start and run. AeroFarms has yet to turn a profit, though Rosenberg says he expects the company to become profitable in a few months, as its new farm helps it reach a new scale of production. Urban Produce became profitable earlier this year partly by focusing on specialty crops such as microgreens—the first shoots of greens that come up from the seeds—that generally grow indoors in a very condensed space, says Horton, who started the company in 2014.
One of the first commercial vertical-farming companies in the U.S., FarmedHere LLC, closed a 90,000 square-foot farm in a Chicago suburb and merged with another company late last year. “We’ve learned a lot of lessons,” says co-founder Paul Hardej.
Among them: Operating in cities is expensive. The company should have built its first farm in a suburb rather than a Chicago neighborhood, Hardej says. Real estate would have been cheaper.
“We could have been 10 or 20 miles away and still be a local producer,” Hardej says.
The company also might have been able to work with a smaller local government to get permits and rework zoning and other regulations, because indoor farming was a new type of land use, Hardej says. While FarmedHere produced some crops profitably, it spent a lot on overhead for lawyers and accountants “to deal with the regulations,” he says.
Hardej is now co-founder and chief executive officer of Civic Farms LLC, a company that develops a “2.0” version of the vertical farm, he says—more efficient operations that take into account the lessons learned. Civic Farms is collaborating with the University of Arizona on a research and development center at Biosphere 2, the Earth science research facility in Oracle, Ariz., where it runs a vertical farm and develops new technologies.
Blossoming tech
New technology will improve the economic viability of vertical farms, says Gordon-Smith. New cameras, sensors and smartphone apps help monitor plant growth. One company is even developing augmented-reality glasses that can show workers which plants to pick, Gordon-Smith says.
“That is making the payback look a lot better,” he says. “The future is bright for vertical farming, but if you’re building a vertical farm today, be ready for a challenge.”
Some cities are trying to propagate more urban farms and ease the regulatory burden of setting them up. Atlanta Mayor Kasim Reed created the post of urban agriculture director in December 2015, with a goal of putting local healthy food within a half-mile of 75% of the city’s residents by 2020. The job includes attracting urban-farming projects to Atlanta and helping projects obtain funding and permits, says Mario Cambardella, who holds the director title.
“I want to be ahead of the curve; I don’t want to be behind,” he says.
Many groups are taking more low-tech or smaller-scale approaches. A program called BetterLife Growers Inc. in Atlanta plans to break ground this fall on a series of greenhouses in an underserved area of the city, where it will grow lettuce and herbs in 2,900 “tower gardens,” thick trunks that stand in large tubs. The plants will be propagated in rock wool, a growing medium consisting of cotton-candy-like fibers made of a melted combination of rock and sand, and then placed into pods in the columns, where they will be regularly watered with a nutrient solution pumped through the tower, says Ellen Macht, president of BetterLife Growers.
The produce will be sold to local educational and medical institutions. “What we wanted to do was create jobs and come up with a product that institutions could use,” she says.
The $12.5 million project is funded in part by a loan from the city of Atlanta, with Cambardella helping by educating grant managers on the growing system and its importance.
Change at home
Another company aims to bring vertical farming to the kitchen. Agrilution GmbH, based in Munich, Germany, plans to start selling a “plantCube” later this year that looks like a mini-refrigerator and grows greens using LED lights and an automatic watering system that can be controlled from a smartphone. “The idea is to really make it a commodity kitchen device,” says Max Loessl, Agrilution’s co-founder and chief executive officer, of the appliance, which will cost 2,000 euros—about $2,200—initially.
The goal is to sell enough to bring the price down, so that in five years the appliance is affordable enough for most people in the developed world, Loessl says.
Biofilta, the company Condon co-founded, is marketing the Foodwall, a modular system of connected containers, an approach that he calls “deliberately low tech” because it doesn’t require electricity or computers to operate. The tubs are filled with a soil-based mix and a “wicking garden-bed technology” that stores and sucks water up from the bottom of the tub to nourish the plants without the need for pumps. The plants need to be watered just once a week in summer, or every three to four weeks in the winter, says Chief Executive Marc Noyce. The tubs can be connected vertically or horizontally on rooftops, balconies or backyards. “We’ve made this gardening for dummies,” Noyce says.
The Foodwall can use composted food waste and harvested rainwater, helping to turn cities into “closed-loop food-production powerhouses,” Condon says.
He and Noyce were motivated to design the Foodwall by a projection from local experts that only 18% of the food consumed in their home city of Melbourne, Australia, will be grown locally by 2050, compared with 41% today, Noyce says.
“We were shocked,” says Noyce. “We’re going to be beholden to other states and other countries dictating our pricing for our own food.”
“Then we started to look at this trend around the world and found it was exactly the same,” he says.
Traditional, rural farming is far from being replaced by all of these new technologies, experts say. The need for food is simply too great. But urban projects can provide a steady supply of fresh produce, helping to improve diets and make a city’s food supply more secure, they say.
“While rural farmers will remain essential to feeding cities, cleverly designed urban farming can produce most of the vegetable requirements of a city,” Condon says.
Betsy McKay is a senior writer in The Wall Street Journal’s Atlanta bureau. She can be reached at betsy.mckay@wsj.com.
The article “A Farm Grows in the City” first appeared in The Wall Street Journal.
Food Revolution
Food Revolution
Applying innovation to agriculture, a student startup plans to use hydroponics to grow fruits and vegetables four times faster using 90 percent less water.
May 04, 2017 | Abigail Lague, avl8bj@virginia.edu
Those walking into the University of Virginia’s Clark Hall find themselves face-to-face with a state-of-the-art hydroponics system. A table full of growing plants and violet light is hard to miss.
As part of an undergraduate sustainability initiative, these systems have been installed in various locations on UVA’s Grounds, including Newcomb Hall and Observatory Hill Dining Hall.
An undergraduate-led company, Babylon Micro-Farms, is bringing these small hydroponic farm prototypes to Grounds as part of an effort to make fresh fruit and vegetables easily accessible for more people.
Hydroponic farming is the growing of plants in nutrient-rich solutions without the use of soil. Usually, hydroponic systems are large, costly and used in mass production – not readily available to the average consumer. However, the system created by Babylon Micro-Farms are less bulky and available for personal use in the home. Each structure is only 6 feet wide by 3 feet deep and about 6 feet tall. Above the plants are LED grow lights that emit light at the right wavelength for photosynthesis.
This high-tech farming method uses 90 percent less water and grows food up to four times more quickly. Additionally, hydroponics systems do not use genetically modified organisms, pesticides or inorganic fertilizers and help reduce “food miles,” the distance between where a food item is grown and where it is sold.
The Babylon team began testing prototypes around Grounds after building an early model through the student entrepreneurial clubhouse, HackCville, and winning $6,500 from Green Initiatives Funding Tomorrow. Student Council’s sustainability committee, with assistance from the Office of the Dean of Students, funds the annual GIFT grant.
“It’s been a massive hit,” company founder and fourth-year student Alexander Olesen said of the hydroponic systems’ reception in dining halls. “At first, they weren’t too sure about it, and then after a month when the plants grew, they said we could go ahead and pitch them a more finalized version.”
The hydroponic systems in the dining halls have been growing a mixture of lettuces, arugula, kale and spinach. The yield from one table alone has been enough to feed the entire Babylon Micro-Farms team for about a week. Olesen, a foreign affairs major, and his business partner, third-year student Stefano Rumi, a sociology and social entrepreneurship double-major, hope to add their produce to the UVA Dining menu so that other students may enjoy the vegetables produced by their hydroponics systems.
To make the produce affordable, Babylon Micro-Farms plans to offer a comprehensive hydroponics system for less than $1,000 – something that cannot be found on the market today. Their system will be much smaller than other hydroponic structures and easier to have in the home.
“The existing systems you get are made out of the same materials as trash cans, and they’re still more expensive, which is crazy,” Olesen said. “It’s just a table, and it blends in. You can fit in around 100 plants. Unlike other systems, you have versatility.”
The system can be easily installed in the home and doesn’t require any special skills to set up, he said.
While the benefits of hydroponics are appealing to many, Olesen is aware that not everyone wants to have to do a “science experiment” at the end of a long day to grow lettuce. With this in mind, Babylon Micro-Farms plans to provide premeasured seeds, nutrients and an automated system to optimize the pH of the hydroponic system, making the process of growing one’s own food as easy as possible. All users have to do is pour in the mixture.
“Food is such a fundamental part of our lives,” Rumi said. “In a world where we’re innovating everything, the last thing we’ve innovated is how we grow our food. We essentially do it the same way we’ve been doing it for 10,000 years, except for pumping unhealthy pesticides that have these terrible environmental effects.”
Olesen and Rumi also see a possible educational aspect to of their hydroponics system.
“A lot of the early interest we’ve gotten has been in having these in schools, teaching children how to grow in the community garden, or having these in low-income neighborhoods so that there’s a public space where residents can grow their own food,” Rumi said. “Beyond having the perfect product that everyone can have in their home, we would like to give back to communities that are in need of things like this. I think this is a great step to solving food insecurity.”
“We are connecting people to where food comes from,” Olesen said.
Babylon Micro-Farms is now in beta testing with customers and currently taking preorders. The startup team also will participate in UVA’s 2017 i.Lab incubator summer cohort.
Media Contact
Katie McNally - University News Associate Office of University Communications
katiemcnally@virginia.edu 434-297-6784
Company Overview: INFARM - Grow Where You Are
Company Overview: INFARM - Grow Where You Are
INFARM is pioneering on-demand farming services to provide urban communities with fresh, nutritious produce, by distributing smart vertical farms in strategic centers of consumption. Our modular farms are highly efficient and can be easily deployed in any given space whether that be a supermarket, a restaurant, a school or a vacant warehouse.
Our Vision
We believe our food system should be decentralized and food production should get closer to the consum-er. INFARM offers an alternative food system that is responsive, transparent, and accessible, while allowing for significant improvement in the safety, quality, and environmental footprint of our food.
INFARM is bringing farming into the city, directly where people live and eat. Our vertical farming technology is the foundation for building urban farm-ing networks that will help cities become resilient and self-sufficient in their food production, while providing city-dwellers fresh, affordable, healthy produce all year round.
Our Farms
Our farms are comprised of modular hydroponic farming units that can be stacked and expanded, depending on the needs of our clients. All parameters of the farming unit are automated and constantly optimize the growing environment to ensure each plant gets the best conditions to thrive. Each individual farm is connected to our central farm-ing platform through IoT technology, that allows us to respond in real-time to fluctuations in demand.
Farming-As-A-Service™
Our clients pay a monthly subscription fee for farm capac-ity while INFARM’s dedicated team of professional growers operate the farms and care for the life of the plants. We work closely with each client to understand their needs and the demands of their customers to deliver a tailored assortment of fresh produce.
Our Produce
We grow the freshest, most nutritious, flavorful and beautiful produce, year round. Our grow-on-site approach means our plants have zero food miles and replace the need to import products from abroad.
We grow plants that are well known and loved, as well as rare and heirloom species which are forgotten or are hard to find. To ensure the maximum natural expression of each plant, our team of plant specialists develop unique growing recipes; tailoring the light, temperature, pH and nutrients to perfectly suit the plant type.
Our Story
INFARM was founded by Osnat Michaeli and brothers Erez and Guy Galonska when they came to Berlin in 2013. When they started out, they were motivated by what they wanted from their own lives – to be more independent, to eat healthier, and to experience the excitement of growing their own food. They built their first hydroponic farm in their apartment in Berlin, harvesting fresh vegetables on a snowy day in February. The empow-erment that came about from growing their own food, motivated them to explore urban farming further.
Over the following months, the trio began investigating the challenges facing farming in urban environments. They started to research and test methods to tackle these issues, from both a technological and strategic perspective until they arrived at a product and business model that they believed could truly shift the paradigm of food production.
Today, INFARM has grown to a 30 person company based in a large industrial warehouse in Kreuzberg, Berlin.
Our Team
Our home town of Berlin attracts like-minded individuals who are committed to making real change. This has allowed us to gather a diverse team with backgrounds in plant science, industrial design, engineering, architecture, IT, marketing and business.
Our Core Team Includes:
CEO: Erez Galonska
CTO: Guy Galonska
CMO: Osnat Michaeli
CFO: Martin Weber
Chief Science Officer: Pavlos Kalaitzoglou
Chief Growing Officer: Nico Domurath
Chief Information Officer: Alain Scialoja
News Coverage
Over the past few years, INFARM has been covered by publications including Tagesspiegel, Germany Trade & Invest, Fast Co Exist, The Guardian, Venture Village, Zeit and Inhabitat, amogst others.
– For complete press information, contact us.
Contact Information
Rebecca Griffiths
Head of Marketing & Communications Email: press@infarm.de
Phone: +49 30 55 63 00 48
Company Highlights
- Secured international patents on key technology.
- Built and operating the first in-store farms in the world in the METRO Cash & Carry in Berlin & Makro Antwerp.
- The first vertical farming company to be certified with GLOBALG.A.P.
- INFARM has received funding from the H2020 SME Instrument for the project “The vertical farming revolution, urban Farming as a Service.
- Selected by the European Commission as one of the top 4% of Europe’s leading innovators in the field of agriculture and technology.
- First prize in the Innovation Weekend Startup Competition in Tokyo, Japan.
- First prize in the Vision Award Competition 2016 Munich, Germany.
Indoor Urban Farming GmbH | Glogauer Str. 6, 10999 Berlin | www.infarm.com
EU Awards Greek Patent for Automated Indoor Farming
EU Awards Greek Patent for Automated Indoor Farming
By Philip Chrysopoulos | Jun 11, 2017
The European Commission on Wednesday awarded Christos Raftogiannis and Evriviadis Makridis for their invention of an Automated Indoor Farming device with which you can grow 40 different fruits and vegetables in your home.
CityCrop offers a fully automated indoor garden based on the technique of hydroponics. The two Greek men were awarded as best startup in the category “Smart Cities”.
The company was incorporated in 2015 and is based in London. CityCrop created the mobile device and application that allows users to grow fresh and healthy food all year-long as well as control and monitor their crops. Users can grow leafy green vegetables, herbs, fruits, edible flowers, and microgreens.
The device can take up to 40 glass cubes and the owner can grow spinach, cherry tomatoes, kale, radish, strawberries, basil, cilantro, lettuce and more. CityCrop can take 10 liters of water and its power consumption does not exceed five euros per month. Inside the glass cube the appropriate humidity, temperature and lighting conditions of plant growth are ensured. Furthermore, the device should be connected on the internet so that the grower can have constant contact with the plants to cater to their needs, such as add more water or adjust the temperature.
The cost of CityCrop is currently 1,000 euros, but could be reduced significantly if it is mass-produced.
High-Tech Farms In Singapore Take On Cold-Weather Crops
High-Tech Farms In Singapore Take On Cold-Weather Crops
Kale is touted as a "superfood", eaten in salads and sandwiches, blended in green juices and even baked into chips.
08 Jun 2017 04:49PM (Updated: 08 Jun 2017 11:18PM)
SINGAPORE: Kale is touted as a "superfood", eaten in salads and sandwiches, blended in green juices and even baked into chips.
The trendy greens are typically grown in temperate countries such as Australia and the US, but with the help of technology, such cold-weather crops - which typically would not survive in Singapore's climate - are now being grown in some high-tech vertical farms.
Local farms currently produce 12 per cent of Singapore's total vegetable consumption, exceeding the 10 per cent target set in 2009.
In line with the Government's push for farming productivity - such as the recently enhanced Agriculture Productivity Fund and the announcement that farmland would be set aside to promote high-tech farming - more farms are exploring new methods to grow crops previously thought to be impossible to cultivate in Singapore's climate.
One such farm is Sustenir, which grows hydroponic crops in a fully controlled environment. This includes making use of technology such as LED lights, air-conditioning ducts and an automated irrigation system to grow temperate produce such as kale, cherry tomatoes and strawberries.
Co-founder Benjamin Swan explained that the firm leverages technology to manipulate every facet of growth within the room, from humidity and temperature, to the nutrients in the water.
This has helped the farm cut the growth time of crops to two weeks - half the time needed at conventional farms - as well as customise its crops to fit customer preferences. For example, it has successfully modified the naturally fibrous and indigestible stems of kale crops to become edible.
Da Paolo Group is one eatery chain that sources its kale from the farm, and its group executive chef Andrea Scarpa said he found the produce "very comparable" to that found overseas.
"The taste profile is very, very similar to what we get imported. But for us it's even better, simply because you get to eat the entire plant from the top of the leaf down to the root," he explained.
"Traditionally when you eat kale you import from overseas, you'd have to rip off the stem, which is a huge waste - 50 per cent of your weight gone. But it's great (that) we get to use the whole thing when it's done locally.”
The 740 sq m farm, which is located in an industrial building, also plans to expand to tailoring edible flowers and micro-greens for its customers.
Another vertical farm thriving on technology is owned by Japanese electronics company Panasonic. The 1,154 sq m farm currently grows 81 tonnes of produce annually under its brand Veggie Lite, which supplies its vegetables to supermarket chains, hotels and restaurants. This includes more than 30 crop varieties such as green and red lettuce, swiss chards and sweet basil.
"By adopting technology from our parent company in Japan, we are able to control light, temperature and humidity to ensure optimum conditions,” a spokesperson for the farm told Channel NewsAsia.
"Through local production, we have the control to produce a stable supply of safe, fresh, high-nutrition and high-quality vegetables," the spokesperson said. "As importation involves more third parties and logistics arrangement, there are more concerns to be considered in ensuring the produce quality and freshness."
Veggie Lite aims to contribute 5 per cent of local vegetable production - or about 1,000 tonnes annually - by 2020.
Lakewood Hydroponic Farm Looks To The Future of Farming
Samantha Fox sfox@swiftcom.com June 7, 2017
Lakewood Hydroponic Farm Looks To The Future of Farming
FARM TO SCHOOL
For the crops grown at Infinite Harvest, there’s a push to make them more available for those who might want them or simply those who haven’t heard of microgreens before.
Microgreens are mainly seen at fine dining restaurants, but like we saw with kale, it’s becoming more popular, even at the school level. Infinite Harvest is working with Natalie Leffler, who works with Greeley-Evans School District 6’s Farm to School program to get some of their products into schools.
In the early 2000s, Tommy Romano started to grow plants in his basement. He wanted to experiment with ways to efficiently grow food inside through vertical farming rather than the traditional way.
He experimented with different vegetables, such as corn. He would grow them indoors and stacked crops atop of other crops. For vertical farming, the point is to use less horizontal space, which can allow for farming in the middle of urban areas.
It took a lot of trial and error to find a way to efficiently farm indoors, but Romano was used to the scientific process, as he has a master's in aerospace engineering from the University of Colorado. He studied his process as a way to grow crops in space before realizing they would work on Earth, too. Once he felt his techniques were ready, he started Infinite Harvest, which opened January 2015 in Lakewood.
The farm grows 13 microgreens and lettuce. Microgreens are young vegetables greens. They're harvested before baby greens but later than sprouts. They can come from corn, celery, arugula and other vegetables and greens. They're not always the easiest to find, but microgreens might be an option for schools in Colorado soon. Romano is working with Natalie Leffler, head of Greeley-Evans School District 6's Farm to Schools program, to possibly start supplying schools with Infinite Harvest crops.
Microgreens are ideal for Infinite Harvest because the plants don't need to grow very high before they're harvested, which means more rows can be used. The way those at Infinite Harvest put it, the ceiling is the limit.
But that ceiling comes in handy, too. This past month, when Colorado was hit with rain, hail and snow, the microgreens and lettuce weren't touched by the elements.
That's the benefit of an indoor hydroponic vertical farm — the weather is controlled by technology.
"We don't actively manage a lot," said Nathan Lorne, operations manager. "We really rely on her."
The "her" in this scenario isn't a human, but the greenhouse control system. The system, run by software, controls how much water and nutrients the plants get, the temperature, humidity, carbon dioxide levels — anything that will affect the plants. The system is contained in a box filled with machines and wires that take notes on absolutely everything that happens in the greenhouse. In case something goes wrong, the control system will send a message to someone to come fix it.
'BEYOND ORGANIC'
Lorne said one of the benefits of having an indoor farm is the complete control over what the plants are exposed to. Even with the lighting the farm uses. They want to save as much energy as they can, so they use only blue and red spectrum lights — those are what the plants need for photosynthesis.
The farm pays about six times less than marijuana greenhouses pay in electricity costs each month. Pot is a good comparison because it is also grown in greenhouses.
Even more important for them, though, is what the plants aren't exposed to.
Before even going into the farm, you enter an air cleanser room. Air is circulating and it's where visitors put on hair nets, hats, shoe covers or the specific farm shoes. This helps prevent some unwanted outside elements from getting in. There are traps that attract bugs to keep them from going in, too.
Because there aren't bugs or anything else in the farm aside from what is planned, Infinite Harvest doesn't use genetically modified plants, and there isn't a need for pesticides, either.
Even organic farms will use some sort of organic pesticide or spray to get rid of weeds or pests. Infinite Harvest doesn't have to.
Even with the organic trend, Romano said there aren't plans to apply to be organically certified. On one hand, the "Colorado Proud" label means more.
And on the other hand, "We're beyond organic," Romano said.
KEEP MOVING FORWARD
Romano made clear the purpose of this farm isn't to outdo farming. It's an ongoing science experiment in some ways. This isn't something that has been done before, and some of the technologies are relatively expensive.
There are a number of worries and problems farmers face, and Infinite Harvest looks to find solutions for them, Lorne said.
"Everyone here loves the romance of traditional farming," he said.
With the use of technology and indoor operations, Infinite Harvest has only 18 employees for their operation. They're not harvesting mass amounts of food at a time, but they're able to harvest food year-round.
But one of the most important roles is one most farms don't really need: a software engineer.
Romano said they're looking to expand, but they don't want it to be a big leap from what they're doing now. They want to take lessons learned and improve upon them a little at a time.
"There is no textbook," Lorne said.
And that's why Romano doesn't see Infinite Harvest as a competing entity, but as the next forward step in the industry.
"The traditional ways aren't fulfilling (the holes left by problems)," Romano said. "If we held to the same traditions of farming. … We'd still be riding horses right now. We're helping it take the next step."
Samantha Fox is a reporter for The Fence Post. She can be reached at sfox@thefencepost.com, (970) 392-4410 or on Twitter @FoxonaFarm.
Urban Farming Insider: Penny McBride, Founder Vertical Harvest Jackson Hole
We caught up with Penny McBride, founder of Vertical Harvest Jackson Hole, to discuss the challenges of running a commercial urban farm, why the best greenhouse engineers are from Europe, and much more!
Urban Farming Insider: Penny McBride, Founder Vertical Harvest Jackson Hole
We caught up with Penny McBride, founder of Vertical Harvest Jackson Hole, to discuss the challenges of running a commercial urban farm, why the best greenhouse engineers are from Europe, and much more!
Introduction
Jackson, Wyoming is home to one of the world’s first vertical greenhouses located on a sliver of vacant land next to a parking garage.
This 13,500 sq. ft. three-story stacked greenhouse utilizes a 1/10 of an acre to grow an annual amount of produce equivalent to 5 acres of traditional agriculture.
Vertical Harvest sells locally grown, fresh vegetables year round to Jackson area restaurants, grocery stores and directly to consumers through on-site sales. Vertical Harvest replaces 100,000 lbs of produce that is trucked into the community each year.In addition to fresh lettuce and tomatoes, Vertical Harvest produces jobs, internships and educational opportunities.
The greenhouse employs 15 individuals with intellectual and physical disabilities. Click here to learn more about our employment model.
Interview
UV: Can you talk about how Vertical Harvest started and your experience with that and how you got into the arena and kind of the background story?
Penny: Sure. I had been working as a consultant on a couple of different community projects...this was back when the pine bark beetle epidemic started and the forest service was looking for a lot of different ways to utilize biomass. That's where I kind of got a baseline understanding of what was possible from the biomass side.
Then from the greenhouse side, I was working with a team of experts that was hired to look at building a year-round greenhouse to be heated with biomass.
Unfortunately the project didn't happen, largely because this was around 2008
when the economy tanked. The people that I was working with had worked on greenhouse projects that were kind of functioning as community centers also. Mostly one was, it's in Boston, and it was helping to employ women, single mothers, and train them.
It was really exciting to me to see what was possible. My background does come
from this desire to create businesses and community enhancement projects that
really are tied to more than just one thing. It's not only a business, but it's
also a business that creates food and is just a much more circular model.
Around that time, I got a call from a case manager who is the person who actually is our employment facilitator now. She called asking if I had jobs for any of her clients, with any of these projects that I was spearheading.
I didn't think I did, but what it did spur me to do was start looking at the possibility of an urban center greenhouse. A greenhouse where people who couldn't drive could get to work by taking public transportation, something that seems a little more core to the community.
I started holding stakeholder meetings to see who might be interested. Really I thought it would be more of a community run greenhouse and not the business that it is today. That's really where (Vertical Harvest Jackson) kind of got its early legs.
UV: Could you talk about how you gained the technical side of (urban and vertical farming)? Some people are looking to grow something on their kitchen counter and some people have larger aspirations, but (either way) they (often) don't know where to start.
Penny: You know, I grew up on a farm and a ranch in Colorado. Not that that made me a hydroponic expert by any means, but I did kind of understand these plants and growing because the farm was started by my grandfather and it so it was really something I understood inherently to a certain degree.
But through the consulting work that I had been doing, I knew this man Paul Sellew, whose family started Backyard Farms, which was at the time the second largest hydroponic tomato producer in the U.S., and it was in Maine.
I knew that Paul had a really great greenhouse engineer. I also knew that this man was hard to get a hold of because he was very busy. I kind of pitched the early concept to Paul, and he was like "Okay, well I think that you seem to have a pretty good desire at least, even though the concept perhaps was half-baked." That's where we got a hold of Thomas Larssen.
I had initially hired my co-founder Nona just to do decent design work for me, basically some rendering. We presented our early renderings to Paul, and those are what he passed along to Thomas, and Thomas eventually came to visit us and really refined what we were looking at because we were looking at basically every kind of growing system under the sun at that point, even aeroponics, which seemed really far-fetched, and it's not far-fetched now. It's amazing how far the industry has come in eight years, it's pretty incredible actually.
I did things like take a hydroponics short course in the University of Arizona. We knew that we needed a head grower, and even though there were plenty ofpeople who have taught themselves how to be growers, everybody emphasizes the key to success is a good grower. We would hear things like "Oh, tomatoes are an art," and "Lettuce is more of a science,"and things like that.
UV: If somebody asked you where would you find a kind of elusive or talented greenhouse engineer now, where would you suggest looking ?
Penny: I do get that question often. The interesting thing is, a lot of the
sales groups (for urban farming equipment) now have developed so much now that they have expertise in their own team, like if you look at Hort Americas, they have their own test greenhouse. They can really basically engineer a greenhouse for you.
UV: You're talking about the companies that you might hire to develop your system for you?
Penny: Right. so a lot of the sales people kind of have greenhouse expertise on their side now. Does that make sense? A lot of the greatest experience comes from Europe because historically that's where so many of the greenhouses and the long history comes from.
UV: Is that because of the limited space there, or what is the reason?
Penny: Yeah. I think in the Netherlands, so much of their farmland was, they had to create their farmland and a lot of it was under water and they had limited space.
I think originally a lot of them were growing flowers and turned to food production also and so they've just been at indoor growing for longer than we have.
I was talking to somebody from Mexico and they were saying that the U.S. has not been responsible for their own food production for years. We've relied on other countries for our food production for such a long time that we haven't really cultivated this expertise.
Now quickly schools are changing, like the University of Arizona has a great
program and Colorado State are developing stronger indoor growing programs because they realize that it is the future.
I think it's just because we (the United States) went to monocrops that were all about the production of food for fuel and other things like that, and we weren't necessarily focusing on food production because it was so cheap for us to import food.
UV: What do you think are the hallmarks of (a greenhouse engineer) who's experienced? Is it just a body of experience, or is it like an expertise in the certain crop that you're trying to work with?
Penny: I do think that if somebody actually has a science background in plants, they
actually understand the science of growing plants (that is important).
I think because now there are certainly a lot of people who just learn about growing and don't learn about horticulture. I have to say that if you can find somebody who has both of those things, it's definitely very beneficial because plant pathology is so
much a part of it, you know because plants are, they're living things and so to say that you understand growing might be fine if you've actually maybe spent
years learning how to grow. I won't discredit those people at all.
It's like a chef. A chef is not made necessarily because he's gone to culinary school, but a chef is made because he maybe has some good experience just cooking.
Experience is another thing because you can't necessarily just take somebody out of school and expect them to run a whole facility, because there's a lot to it, you know? There are control systems. There's understanding temperature that may be something you would only learn on the job.
UV: Can you talk about some of the everyday challenges from an overall facility management side?
You obviously have your day-to-day challenges, like you mentioned temperature or what not, but then you also might have overarching challenges, like market dynamics
Can you talk about your insights and what you've learned since you guys have been in operation,and how you guys have improved both in the "whole forest" view, but also the"tree" view as well.
Penny: For us, since our system was so new and they've (the components) been built in a factory and they actually hadn't operated under growing conditions, there were a lot of kinks to be worked out as you can imagine.
Those were kind of the initial (set backs). Then were was learning about the building itself because I'm sure any new greenhouse has to kind of get to know and to grow into the skin of what their building is and adapt to that.
Then for us, it was even specific plants because we have a living wall, living three-story wall inside. Within this three-story system, the climate goes from very hot on the bottom very cool, I mean very hot on the top to very cool on the bottom.
There are challenges like that. It's not because we have a unique labor force that was an interesting thing to figure out too because I think any business has to figure out how to make sure their employees are where they should be according to their strengths.
Then things that we didn't really aspire to be maybe, like a delivery company even though it's something that everybody thinks is really simple, but adapting to delivering and packaging, I think that was one of the most shocking things for us, like the cost of packaging and the time and correct way to package. We had a lot to learn when we jumped into this.
UV: How would you summarize, or what would be your key points on packaging? For example, how much should people be budgeting for their packaging, common mistakes with packaging, or what are the mistakes that you made that you kind of shot yourself in the foot with?
Penny: We had to laugh because when we started, we had like five different sizes of boxes to ship our produce. It was ridiculous. I think we definitely overstocked on things and under stocked other things like, "oh this label's very pretty but we didn't think about how long it would actually take to put on the clam shell", and things like that.
I remember one day, just laughing at myself thinking "Oh my god, this lettuce is the most pampered lettuce that is going to this restaurant."
Realizing that what you're creating is, of course you fall in love with it and it seems like this living and breathing thing (the produce), but maybe it is like this microclimate that you're creating. It means so much as somebody who was with it from the start.
But what you have to remember is that it's a system. I think looking at it holistically as much as you can to make sure that you think of everything, and having to flow together is so important.
UV: I know you mentioned working with restaurants. It seems like selling whatever you're growing (as an urban farmer) to a restaurant is a very stereotypical kind of cliché kind of marketing channel as far as the main customer or the urban farming output.
Can you talk about what you think, in your experience, people don't understand about marketing and selling the stuff you produce on your urban farm, whether it's a very small amount to a guy down the street, or maybe it's retailers. What do you think are some major misconceptions that have to do with the actual commercialization like after you've grown something, after it's high quality, after it meets the spec of some customer?
Penny: I think the important thing to think about that we didn't probably understand would be so challenging, is to make sure that once it's in the store it might be on the shelf for three or four days, and understanding how to ensure that it looks good over that time period is really, really important.
It might be a little different for a restaurant because typically you can take things to a restaurant and it seems to last more because a lot of the lettuces we take are live.
I think it's just a little more challenging on the grocery store's shelf to make sure that things can stay looking fresh for a while on the shelf.
UV: Can you discuss the pros and cons of a couple of different (marketing and distribution) channels,whether it's restaurants or retail, some people might also be doing farmers'markets, etc?
Penny: I just think it depends on the size of your greenhouse or your farm. Obviously packaging, part of this is that it adds another element. But then again, it can be much more simple to sell to a restaurant partner.
I know that a lot of people think that restaurants can be fickle, but we've been so fortunate in that our restaurant partners are really very supportive.
People do need to look at the added costs of when you take your product to a grocery store, you do have to invest in packaging and your brand and all of things that I think people underestimate.
The whole distribution question is a whole other challenge too.
UV: Obviously your business has like a social responsibility element, but it's also for profit. Can you talk about that decision and maybe how you came to that decision, but also maybe the ramifications of that? I mean, would you have done it differently, or how do you think it turned out?
Penny: I think for me personally, we are starting a non-profit arm to support our educational arm because we're a production greenhouse but we're also a greenhouse that has a lot of learning going on both in that we bring people in and that we're learning ourselves about this whole new growing system.
I've always wanted it to be just a business. It's a struggle because I think the challenge is that I think it's too easy to criticize something that is a charity sometimes or it's too easy not to believe in it as a solution.
Forus, we have relied heavily on the generosity of grants and donations to get where we are, and investors that have a lot of understanding about what it takes to get started.
Maybe that's just part of being an entrepreneur too and being in an innovative company. I'm sure a lot of innovative companies go through the same sort of financial challenges and they have to have similar support in one way or the other. I guess in the end it doesn't matter. I'm not sure I'm happy that we're able to be a part of a community in a larger way,that we do have educational programs and that we are able to bring in, and most bring in people from the community, and most greenhouses can't do that because of tax pressures and things like that that it brings in.
UV: What's your favorite fruit or vegetable?
Penny: My favorite fruit or vegetable? I love apples.
UV: What's the best advice that you received when you were building Vertical Harvest Jackson or when you were learning the ins and outs of operating this type of facility, like the one you have in Vertical Harvest, or it could even be not related to anything, it could be generalized advice, like what's the best advice you think you've ever gotten?
Penny: I mean, it's so cliché but I think people just say, don't underestimate how much capital you have to have on hand for startups, and I really thought we would avoid that, but it does. It takes more money than you think to get through those early phases.
UV: Do you think that amplifies for like an urban farming company, or do you think it's the same across all company types?
Penny: Not necessarily. But I think the thing that I have learned the most, is that you really have to be honest with yourself, honest with yourself and everybody else. I think that's the easiest thing not to do.
I think a lot of startups are afraid to be honest with themselves because they put so much hard work into it and they don't want to talk about the pitfalls or to be honest about what might be kind of lurking in the shadow. That is what's going to give you a hard time.It really will. I mean, it's something we all have a hard time being, and it's just honest about what the challenge of the day is, or really is that financial really as honest as you think it should be, or are those productions really ...go back and revisit all of your numbers with as many experts as you can.
UV: Obviously Vertical Harvest had a decent amount of press coverage and you probably have gotten a good amount of exposure from that over the years. What do you think is something that a lot of people don't understand about your company or like a misconception that you would like other people to know?
Penny: I've never thought about that. I feel like ... Imean, I don't know if it's a misconception, but I do think, and maybe people don't realize that the time that was put into starting this greenhouse.
It was a monumental effort. Something like this is not for the weak at heart at all.It's scary, and it's hard work and things don't turn out the way you want them to. There's a lot that goes around. It's very life-changing. I don't think it's all like a bed of roses and that. Of course we're smiling on the pictures, but let me tell you. It's not easy.
Thanks Penny!
Future Of Food: How Under 30 Edenworks Is Transforming Urban Agriculture
JUN 1, 2017 @ 03:45 PM
Future Of Food: How Under 30 Edenworks Is Transforming Urban Agriculture
When Matt LaRosa joined Edenworks in early 2013, he was a college freshman who still hadn't even picked a major. But when he overheard CEO Jason Green at a pitch competition explain his plan to transform industrial buildings into high-tech farms, he immediately abandoned his own pitch and pitched himself to Green instead. The duo, along with cofounder Ben Silverman, went on to create the self-regulating aquaponic system that now supplies microgreens and fish to Brooklyn and landed them on this year's 30 Under 30 Social Entrepreneurs list.
The Edenworks HQ is not exactly where one would expect to find fresh produce and fish. Located in the Bushwick area of Brooklyn, the company sits atop a metalworking shop belonging to a relative of Green. Their office looks like a typical young startup: all eleven employees crowded in one room with computer screens occupying almost every surface. But upstairs across a narrow walkway is where the magic really happens: an 800 square foot greenhouse, custom built by LaRosa, housing fish tanks, vertically stacked panels of microgreens, and a sanitary packaging unit. Though admittedly cramped, the company says their size has made the team significantly more lithe than larger industrial agriculture operations.
"Being a startup, you have a ton of room to break things and iterate very quickly," LaRosa told Forbes. "We're so nimble with changing our prototypes... we have something different than anywhere else in the entire world."
Currently, about 95% of leafy greens consumed in the US are grown in the desert regions of California and Arizona. Most of these products are grown for mass production and durability in transport, rarely for quality or sustainability. Urban farms have cropped up as way to provide growing metropolises with fresher produce in a way that is better for the environment.
The Edenworks model differentiates itself from other urban farms in that it is a complete, aquaponic ecosystem. Waste from the tilapia fish is used as a natural and potent fertilizer for the microgreens planted on vertically stacked power racks. They have no need for synthetic fertilizers or pesticides that can diminish the nutritional quality of produce.
"The water table is falling every year, there's a huge amount of money invested in pumping water out of the ground and irrigating, and inefficiency in the supply chain where a lot of product gets wasted or left in the field," explained Green, a former bio-engineer and Howard Hughes research fellow. "We eliminate all of that waste."
A common phrase in the office is turning factories into farms instead of farms into factories, and many of their design challenges have been combated by embracing the industrial nature of the location. Indoor farms are often criticized because they can't make use of the natural processes used in traditional farming. But the team has invested in studying ancillary industries to find the lowest cost and highest return methods of mimicking the natural processes, like using custom LED lighting to emulate sunlight.
The research has paid off. In the current iteration, Edenworks is able to harvest, package and reach consumers within 24 hours. By cutting down on transport and prioritizing quality over durability, the greens are also up to 40% more nutrient dense than traditional produce.
For now, their largest barrier is clear: space. With $2.5 million in funding to date, their tiny greenhouse has managed to consistently service the local Whole Foods with two varietals of microgreens. In the winter of 2018 though, they plan to move to a space 40 times the size and simultaneously roll out five additional product lines across the NYC area.
The plans for the new building have been delayed a few times, but with LaRosa graduating NYU last month and joining the team full time, Green is confident they are on track to hit their deadline. The larger facility will be the result of years of planning that will incorporate new technology that will allow them to become even more efficient and competitive in the market.
"What we've developed is a huge amount of automation that will allow us to bring the cost down for local indoor grown product into price parity with California grown product, and that's really disruptive," says Green. "If we want to move the needle on where food comes from in the mass market, it has to be cost competitive. We want to be the cost leader, we want to bring the cost down."
Houses Squeezing Out Farms
If too many houses replace vegetable growing operations, we may have to look at alternatives such as vertical farming, says Horticulture NZ chief executive Mike Chapman.
He has always been sceptical about such methods for NZ, but we may be “stuck with it” if urbanisation keeps taking productive land, he warns.
Vertical farming was among the most interesting sessions at the Produce Marketing Association (PMA) ANZ conference in Adelaide, he says.
A New York urban agriculture consultant, Henry Gordon-Smith, spoke about why vertical farming has taken off in the US; “one simple reason is fresh,” says Chapman.
In the US, leafy greens may often need transporting long distances to large cities. “So you can get reasonably priced old buildings where you can set up vertical farming close to large cities.
“In the States that is becoming quite economical as opposed to shipping in leafy greens for days in trucks. The degree of freshness with vertical farming is very acceptable to consumers.
“The cost of rentals for your warehouses can be quite prohibitive to a successful programme, and the cost of LED lighting and efficiency. But if you get the right building, LED efficiency is also increasing.”
But you can’t vertical farm, say, onions and potatoes.
“You are talking about leafy greens, but even in the States where there are lots of vertical farms, there will always be a place for soil-grown vegetables. It just gives you a bit of diversification, especially where the vegetables aren’t grown close to the cities.”
He knows of nobody vertical farming in New Zealand.
“NZ may not have the need because of the proximity of our growing operations to the cities, but as houses [replace] growing vegetables this may become one of the options.
“I have always been a little sceptical about it because we should be able to grow in our soil, but as we move forward we may find we’re stuck with it.”
Meanwhile, robots will replace some jobs but innovative people will always be needed in the workforce, says Chapman on another message from the conference.
“But the innovation is different from that required 10 years ago and even today. The skills for the future are creativity, problem solving, advanced reasoning, complex judgments, social interaction and emotional intelligence.
“In the workforces that are developing, a whole different set of skills is required which we should be training for and working on for the future.
“Robots will take away quite a few functions in future and the skills you must look to are skills that robots can’t do. Robots don’t have emotional intelligence, etc.”
Chapman says there was also much discussion about R&D in Australia, which is complicated. Much was said about research being dislocated from growers because of the complexity of the system. And too much research money is being spent on bureaucracy rather than the actual work.
“So you are not getting growers and researchers having the strong interaction we have in NZ to a far, far greater degree.
“In NZ we haven’t got federal versus state. We might think our system is complicated but the Australian system makes ours look rudimentary and straightforward.”
An Urban Farm Grows In Brooklyn
Tue Jun 6, 2017 | 8:12am EDT
An Urban Farm Grows In Brooklyn
By Melissa Fares | NEW YORK
Erik Groszyk, 30, used to spend his day as an investment banker working on spreadsheets. Now, he blasts rapper Kendrick Lamar while harvesting crops from his own urban farm out of a shipping container in a Brooklyn parking lot.
The Harvard graduate is one of 10 "entrepreneurial farmers" selected by Square Roots, an indoor urban farming company, to grow kale, mini-head lettuce and other crops locally in the Bedford-Stuyvesant neighborhood of Brooklyn.
For 12 months, farmers each get a 320-square-foot steel shipping container where they control the climate of their own farm. Under pink LED lights, they grow GMO-free greens all year round.
Groszyk, who personally makes all the deliveries to his 45 customers, said he chooses certain crops based on customer feedback and grows new crops based on special requests.
"Literally the first day we were here, they were lowering these shipping containers with a crane off the back of a truck," said Groszyk. "By the next week, we were already planting seeds."
Tobias Peggs launched Square Roots with Kimbal Musk, the brother of Tesla Inc (TSLA.O) Chief Executive Elon Musk, in November, producing roughly 500 pounds of greens every week for hundreds of customers.
"If we can come up with a solution that works for New York, then as the rest of the world increasingly looks like New York, we'll be ready to scale everywhere," said Peggs.
In exchange for providing the farms and the year-long program, which includes support on topics like business development, branding, sales and finance, Square Roots shares 30 percent of the revenue with the farmers. Peggs estimates that farmers take home between $30,000 and $40,000 total by the end of the year.
The farmers cover the operating expenses of their container farm, such as water, electricity and seeds and pay rent, costing them roughly $1,500 per month in total, according to Peggs.
"An alternative path would be doing an MBA in food management, probably costing them tens of thousands if not hundreds of thousands of dollars," Peggs said, adding that he hopes farmers start companies of their own after they graduate from the program.
Groszyk harvests 15 to 20 pounds of produce each week, having been trained in artificial lighting, water chemistry, nutrient balance, business development and sales.
"It's really interesting to find out who's growing your food," said Tieg Zaharia, 25, a software engineer at Kickstarter, while munching on a $5 bag of greens grown and packaged by Groszyk.
"You're not just buying something that's shipped in from hundreds of miles away."
Nabeela Lakhani, 23, said reading "Fast Food Nation: The Dark Side of the All-American Meal" in high school inspired her to change the food system.
Three nights per week, Lakhani assumes the role of resident chef at a market-to-table restaurant in lower Manhattan.
"I walk up to the table and say, 'Hi guys! Sorry to interrupt, but I wanted to introduce myself. I am Chalk Point Kitchen's new urban farmer,' and they're like, 'What?'" said Lakhani, who specializes in Tuscan kale and rainbow chard.
"Then I kind of just go, 'Yeah, you know, we have a shipping container in Brooklyn ... I harvest this stuff and bring it here within 24 hours of you eating it, so it's the freshest salad in New York City.'"
(Reporting by Melissa Fares in New York; Additional reporting by Mike Segar in New York; Editing by Dan Grebler)
The Greening Of Alaska: Vertical Hydroponic Farming & Alaska Natural Organics Affect The Economy
The Greening Of Alaska: Vertical Hydroponic Farming & Alaska Natural Organics Affect The Economy
Lester Mondrag | June 05, 2017 | 02:38 PM EDT
Alaska is now an agricultural supplier of fresh fruits and garden vegetables that usually grows in the warm areas of California and Mexico. The U.S. Department of Agriculture's Natural Resource Conservation Services supports and funds the farming technique. The 49th state enjoys the funding and is now accelerating its farming industry with additional greenhouses for construction, the greening of Alaska is at hand.
The greening of Alaska has its people feel the excitement of the sustainable farming industry with support from the government; the last seven years saw some 700 greenhouses put up to support the growing demand of agricultural products for domestic consumption and export to other states. Agricultural produce would include fresh tomatoes, eggplants, peppers, tomatillos, Asian greens, kales, and almost anything under the sun, except January when the sun limits its shine. The sun is farthest during the first month of the year and only rises for five hours in the southern front of Alaska.
From February to December, the greening of Alaska continues the application of Hydroponic Farming. The whole eleven months, a huge tunnel becomes a greenery of edible produce for Alaska's economy. The insides of the greenhouse become what scientists call the "hardiness zone" which the USDA classifies as the best environment for growing fruits and vegetables.
The region of ice and snow is now Alaska Greening as local farmers can now grow from corn to melons at will, as the green tunnels are reliably warm. January even extends its farming month when the sun only rises for 5 hours in the southern coast of the state. The far North never experience sunrise and setting of the sun, reports Scientific American.
The two startup companies, Vertical Hydroponic Farming and Alaska Natural Organics impacts the economy and the greening of Alaska. The two companies apply hydroponics farming with only natural nutrient rich mineral water which is a soil and pesticide free technique. The vegetation bask under red and blue LED lights mimicking sunlight, reports Eco Watch.
The growth of indoor farming is booming as its economics is feasible to make the industry flourish, says Head of the US Department of Agriculture's Farm Service Agency, Danny Consenstein. Alaska will have sustainable farming and would be able to export its produce to neighboring provinces of Canada and other states in America.