In Malahide, Two Friends Raise A Vertical Farm

Image from: Dublin Inquirer

When salesman Jack Hussey finishes his work day, he closes the laptop, leaves his home in Malahide and walks 10 minutes down the road. At the bottom of his friend’s farm sits an outhouse with a coldroom which now hosts his side business, Upfarm. A farm that goes upwards.

Imagine a shelf rack, says Hussey. “We’ve kitted the roofs of each shelf with an LED grow light. It’s to replicate the sunlight basically.”

A photo of the farm shows purple light beaming down on thick heads of lemongrass and basil, stacked on shelves. Yields from vertical farming are far more efficient than in-the-ground farming, Hussey said, on the phone last Friday.

He likens it to real estate. “You can have houses that are populated side by side or you can start going upwards with apartments.”

From Podcast to Table

Hussey always had an interest in food, he says. Last year he and a school friend, Bill Abbott, began to look into urban farming.

“But we were saying, is farming in the ground actually the best route to go?” Hussey says.

It’s labour intensive, which didn’t suit the two guys, who work other full-time jobs. Then, in March 2020, Hussey heard a podcast with American urban farmer Curtis Stone. He had an urban farm where he was using a spin-farming method, says Hussey. “It’s what they call it. You rotate crops out of the ground in a much more efficient way.”

“Essentially he was able to capitalise on a third acre of land. He was able to take in 80k a year,” he says.

Hussey was inspired by that, by somebody making the most of a small bit of land. So in June last year, in the middle of a pandemic and juggling working from home, Hussey and Abbot set about doing the same, albeit with a different model, and launched their vertical farm.

Image from: Farmony

How It Works

Farmony, which specialises in tech for vertical farming, sold Upfarm with the tools to get up and running – shelves, special LED lighting, a watering system and humidifiers. It is the ideal conditions for growing produce, says Framony co-founder John Paul Prior. Nutrients, hours of light, humidity and temperature are controlled in vertical farming, Prior says.

But Farmony is also a data company, Prior says. “So we capture data at all stages of the growing cycle. And we feed that back to the grower.”

This helps the grower to establish the optimum conditions, he says. “That’s not just in terms of plant growth, that’s in terms of workflow management.”

The size of an operation can be the small coldroom in Malahide that uses one Farmony module, and produces microgreens and wheatgrass for sale. Or it can be like a farm in Tipperary with 60 modules, he says. A module is 1 metre wide, 1.3 metres long and 2.5 metres tall, Prior says. Hussey says it is labour-intensive looking after a vertical farm module.

After work last Thursday, he and his dad replanted his microgreen crops into 30 different trays. “It took about two hours,” he says.

What Is the Benefit?

“So as long as you can control your temperature, your humidity, and your nutrient levels in the water, you can basically grow all year round,” says Prior. Vertical farming also means better conditions for workers, Prior says.

“If you’re working in a controlled environment, like a vertical farm, you’re working in a clean environment,” Prior says.

“You work between 18 to 22 degrees. There’s no harsh frost. There’s no extreme cold winters, equally there’s no burning-hot summers.,” says Prior.

The crop is consistent too, says Prior, thanks to the controlled environment.

“Let’s say I’m someone who loves basil and who makes a lot of pesto at home,” he says.

Getting basil of consistent quality from the supermarket can be difficult when it comes from different countries, or may have been sitting on a shelf for days after travelling thousands of miles, he says.

Image from: Farmony

Why Is this Important?

Soil quality is dropping, Hussey says. “What does that mean for outdoor growing?”

The answer, Hussey says, is vertical farming. It uses mineral-rich water so it doesn’t rely on nutrients from the ground, Hussey says.

Says Prior: “Vertical farming uses about 10 percent of the water of traditional farming.”

Prior says it takes less energy to get food from a nearby vertical farm than to ship it from afar. It was not always the case until a breakthrough in another industry, he says.

“Billions of dollars have been invested in the cannabis industry globally. It’s meant that the investment in grow-lighting technology has been huge,” he says.

“As a result, the price, the efficiency and most importantly, the energy efficiency of the lighting is really amazing” he says.

Says Hussey: “It’s not easy work but it is nice work. It’s good work.”

Turning Your Home Into Your Main Food Producer

The coronavirus has led countless Americans to rethink how they cook, eat and source food, both to expand their supply and connect to community.

Gardening has long been a hobby for Jason McCune, which at least partly explains why the coronavirus pandemic has turned him into a thyme farmer.

It started in early March when coronavirus prompted a run on hand sanitizer and Mr. McCune, 39, happened across a YouTube video on the disinfectant qualities of thyme. He also learned, via a YouTube video sent to him by a friend, that the essential oil of thyme, an antiseptic, might help fight respiratory illnesses.

“I thought, if I grow a lot of thyme and drink thyme tea, it certainly won’t hurt,” said Mr. McCune, an engineer at a compost heat-recovery company who lives in Richmond, Vt. He and his wife, Ellen, an early-childhood educator, run a preschool out of their home, but with the school now closed indefinitely, they’ve moved out the children’s dining and play tables and converted the dining room into a thyme greenhouse with a 4-foot by 10-foot bed of seeds.

“I’ll dry the thyme, share it with friends and we’ll make an apocalypse tea blend,” he said.

As isolation orders across the country stretch into their second month and grocery stores race to restock shelves, Mr. McCune has joined countless Americans who are making changes to how they cook, eat and source food to expand their food supply and connect to community.

“Stores weren’t anticipating the sort of stocking issues they were going to have,” said Joseph Glauber, a senior research fellow at the International Food Policy Research Institute (IFPRI), partly because of hoarding, but also because so many people normally rely on restaurants to feed themselves.

“Fifty percent of what U.S. households spend on food happens away from their home,” Mr. Glauber said. “So all of a sudden, when they can’t eat away from home, they’re having to go to the grocery store and buy a lot more food.”

The research institute has reported that Covid-19 does not pose a threat to the global food supply, but shoppers have been stocking up nevertheless — sales of consumer packaged goods rose more than $8.5 billion during the two-week period ending March 21, according to the Nielsen Corporation, the global market research company.

Whatever the method, many Americans are looking for ways to expand and enrich what they normally eat. Google searches for the term “home farming” jumped 50 percent in March; “how to raise chickens” spiked 75 percent.

“I feel like I no longer know the availability of things from week to week,” said Kate Bertash, who lives in a two-bedroom apartment in the Los Angeles neighborhood of Venice Beach. An avid pickler, she now makes sure her regular C.S.A. box — a package of farm-sourced vegetables delivered each week — includes items that can be salted or preserved, and her “rot closet,” a dedicated kitchen cabinet for fermenting vegetables, is full. “Pickling and fermenting is really cool because you can be more flexible with what’s available,” she said.

Phyllis Davis, president of Virginia-based Portable Farms Aquaponics Systems, said its web traffic has doubled since the coronavirus outbreak. The company offers clients at-home farming kits, with online instructional courses on assembling its portable system and understanding aquaponics, a process of growing food using fish excretions as fertilizer. “Food security and sustainability are a very hot topic right now,” Ms. Davis said.

David Siegel, a dietitian who lives with his wife and 5-year-old son in a railroad-style apartment in Brooklyn, has begun hosting online chats about aquaponics. Mr. Siegel, 40, got a home fish tank a year ago, both to have something beautiful to look at and to fertilize herbs and vegetables. He initially tried tropical fish because of their bright colors, but found them too hard to care for. Now he has goldfish in a 20-gallon tank in the apartment’s central room, pumping nutrient-rich water into a multitiered system above with lettuce, basil, parsley and arugula.

Mr. Siegel said he doesn’t grow nearly enough food to feed his family, but as he has cut back on trips to the store, his fresh vegetables have made meals much tastier. “We say, tongue in cheek, that this is a pandemic hobby,” he said. “But right now we’re stocking up on frozen goods and canned and dry goods, and we’re able to supplement, especially with the herbs. It’s adding some much-needed freshness to our diet.”

For some, the pandemic has added a new immediacy to old hobbies. Stephanie Gravalese, a freelance writer in Delmar, N.Y., is quarantining with her partner, Max Clement, who is immuno-compromised and not leaving the house. Mr. Clement, 32, has always dabbled in baking. Now he’s making sourdough loaves every day to share with friends who have lost their jobs. The couple is also producing homemade vinegar, pastas, ricotta and liquors, much of which they trade for other goods. The couple’s front porch has become a contact-free swap zone, where they put out their creations for local bakers and farmers, who in turn leave them fresh meat, raspberry bars and lemon bread.

“Baking, and creating anything we can share is creating community for us right now,” Ms. Gravalese, 36, said. “It’s also turned the kitchen into a very special place for us. Right now, the center of our lives is in the kitchen.”

A version of this article appears in print on April 12, 2020, Section RE, Page 6 of the New York edition with the headline: Your New Main Food Producer? Your Home, Naturally.

By Debra Kamin | The New York Times | April 7, 2020